Printing And Programming A Self-balancer

The Hackaday staff isn’t in agreement on 3d printers. Some of us are very enthusiastic, some are indifferent, and some wonder what if they’re as widely useful as the hype makes them sound. But we think [Jason Dorweiler’s] self balancing robot is as strong a case as any that 3d printing should be for everyone!

Don’t get us wrong. We love the robot project just for being a cool self-balancer. Seeing the thing stand on its own (video after the break) using an Arduino with accelerometer and gyroscope sensors is pure win. But whenever we see these we always think of all the mechanical fabrication that goes into it. But look at the thing. It’s just printed parts and some wooden dowels! How easy is that?

Sure, sure, you’ve got to have access to the printer, it needs to be well calibrated, and then you’ve got to make the designs to be printed out. But these hurdles are getting easier to overcome every day. After all, there’s no shortage of people to befriend who want nothing more than to show off their Makerbot/RepRap/etc.

Continue reading “Printing And Programming A Self-balancer”

Don’t Bring Your 3d Printer To MakerFaire

This could easily be called “the year of the 3d printer”. They are in the news, in every hackerspace, and at every event. This last one is the one I’m going to focus on here. All the coverage we’ve seen as well as our personal experience shows that MakerFaires are filled with 3d printers. At MakerFaire K. C., there were so many that I lost count. I didn’t even bother taking pictures or stopping to look after a while. Many were makerbots, though a few repraps were present too.

If you want to be noticed at MakerFaire, DON’T BRING A 3D PRINTER AS YOUR SOLE DISPLAY.

Continue reading “Don’t Bring Your 3d Printer To MakerFaire”

NC Maker Faire 2012: Machine Tools And 3D Printers

NC Maker Faire 2012 3D printer

There were quite a few 3D printers at the NC Maker Faire this year (like the [Fablicator], several [RepRap]s, and [MakerBot]s) as well as a few subtractive machining devices including a wood lathe, a [ShopBot] display (one of the sponsors), and my little CNC router. There was even a little [Eggbot] on display, which combines several CNC concepts into a really unique device for printing a picture on an egg.

Check out the video below for lots of examples of what was at the Faire. There’s always room for one more 3D printing or CNC machining enthusiast, so hopefully it inspired some makers to expand their capabilities! Continue reading “NC Maker Faire 2012: Machine Tools And 3D Printers”

Tearing Apart A Hot Glue Gun For A 3D Printer

If you’re building a 3D printer, the most complicated part is the extruder. This part uses a series of gears to pull plastic filament off of a spool, heats it up, and squirts it out in a manner precise enough to build objects one layer at a time. [Chris] made his own extruder out of a hot glue gun and made it so simple we’re surprised we haven’t seen this build before.

The basic operations of a plastic extruder – pushing a rod of plastic through a heated nozzle – already exists in a hot glue gun available for $3 at WalMart. To build his printer, [Chris] tor apart the hot glue gun and mounted the nozzle on a piece of plywood. The hot glue sticks are fed into the nozzle with the help of a 3D printed gear and a stepper motor driver.

After the break, you can see [Chris]’s hot glue gun RepRap printing a 10cm cube. It’s not fast, but the quality is exceptional, especially considering he made it out of a hot glue gun.

Continue reading “Tearing Apart A Hot Glue Gun For A 3D Printer”

A Personal Manufacturing Stack Exchange

Over on Stack Exchange, there’s a proposal for a new CNC/3D printer site. It’s a personal manufacturing stack exchange, and hopefully we’ll see some awesome discussion when it’s eventually created.

Stack Exchange is already well-known for hosting the most useful programming site as well as awesome sites/forums covering everything from LaTeX to grammar. The proposed Personal Manufacturing site is sure to provide a ton of advice and discussion covering the hardware, software, electronics, and toolchains of CNC routers, RepRaps and mills.

The personal manufacturing stack exchange hasn’t been created yet – a few more people still need to commit to use it. Once that’s done, though, we’re sure to see a lot of very helpful advice and discussion from the Stack Exchange community.

Kudos to [Michael] for sending this in.

Hackerspace Intros: Squidfoo In Springfield, Missouri

I am particularly pleased to be announcing SquidFoo, an Art gallery/studio and hackerspace in Springfield Missouri (hackerspaces.org link). For those unaware, this small town is where I’m located (Brad Pitt came from here too!). I would love to take credit for this hackerspace, but I can’t. [Scott Sauer] and [Phil Broussard] created it and reached out to me when they heard I was in town. I’m going to make up for coming late to the party by helping them get organized, and possibly planning some events. You’ll be seeing more of SquidFoo here because this is probably where I’ll be doing future Hackaday projects for a while!

Continue reading “Hackerspace Intros: Squidfoo In Springfield, Missouri”

3D Printed Circuit Boards Using Conductive Ink

The thought of using a 3D printer to fabricate PCBs is tantalizing and the good news is that it’s a reality. This project shows that it’s possible to use a special printer head to apply traces to an extruded substrate.

This is similar to the point-to-point 3D printer circuits with one big upgrade. Now the traces can be printed directly onto the ABS using conductive ink. The process starts with the design files, which are used to model a substrate that has a trench for each trace. A Makerbot then prints out this model. Once complete, the ABS extruder head is swapped for a special ink head. Each trace is then filled with the conductive fluid, which is kept in place by the trench walls until it can dry. We think this improves on the trace printing techniques we’ve seen before because it doesn’t require your printer heat to use molten metals.

The circuit above uses printed traces for the high and low side of an LED circuit. It’s a bit rough at the edges, but it shows a lot of promise. Don’t miss the demo video embedded after the jump.

Continue reading “3D Printed Circuit Boards Using Conductive Ink”