Etching Designs Into Denim With A Laser Cutter

March 19, 2014 by 49 Comments

JeansEtchLaser

Finding new uses for your tools and equipment can be very exciting. [Foamy] wrote in to tell us about a blog post by [qbotics] that demonstrates etching designs into denim with a laser cutter. What a cool unexpected use for a laser cutter!

According to the Epilog laser cutter’s website, “we have engraved everything from denim to acrylic with fantastic results”. This inspired the author of “Science with denim” to try engraving jeans. After some experimentation,  [qbotics] found that setting the 75W laser cutter to 15% power at 100% speed worked best. The results are quite impressive; the engraved pattern looks like naturally faded jeans. Amazing.

In the past, we have seen lasers engrave everything from calculators to wood. We would be curious to see if some of the DIY laser cutters could engrave denim as well. Give it a try and tell us about it!

Mug Music Is Good To The Last Drop

March 19, 2014 by 6 Comments

[Bonnie] is majoring in CS at Princeton and minoring in Awesome. She is taking an electronic music class and had to produce a digital instrument for her midterm project. She and her friend [Harvest] came up with Mug Music, which turns a ceramic mug of water into an instrument.

The circuit is very easy to replicate with an Arduino, a coil, and a few resistors and capacitors. [Bonnie] wanted to experiment with Disney Research Lab’s Touché method of touch detection, and Mug Music is based on this Touché for Arduino Instructable. The inputs are turned into MIDI notes with ChucK, a real-time sound synthesis language developed at Princeton.

As you may have guessed and will see in the demonstration video after the jump, you aren’t limited to touching the water. The entire mug will produce sounds as well. [Bonnie] says you can trigger a thunderclap if you touch the water and a grounded surface simultaneously.

This would be a great project to explore with kids, especially as a music therapy vehicle for kids on the autism spectrum. It isn’t as physical as these portable musical stairs, but it may draw less attention from lawyers.

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GEVCU – An Open Generalized Electric Vehicle Control Unit

March 19, 2014 by 32 Comments

At Hackaday we’re very happy to see the increasing number of open hardware devices that appear everyday on the internet, and we’re also quite thrilled about open-source electric cars. Pictured above is the GEVCU, an open source electric vehicle control unit (or ECU). It is in charge of processing different inputs (throttle position, brake pressure, vehicle sensors) then send the appropriate control commands to electric motor controllers (aka inverters) via CAN bus messages or digital / PWM signals.

The project started back in December 2012 and was originally based on an Arduino Due. Since then, the GEVCU went through several revisions and ultimately a complete custom board was produced, while still keeping the Cortex M3 ATSAM3X8E from the Due. As you may have guessed, the board also includes a Wifi transceiver so users may adjust the ECU parameters via a web based platform. All resources may be downloaded from the official GitHub.

3D Printers Can Only Make Trinkets — What About Kayaks?

March 19, 2014 by 66 Comments

Wow. [Jim Smith] of Grass Roots Engineering has just put the finishing touches on his entirely 3D printed kayak. And it floats.

The individual parts were printed on [Jim’s] massive home-made 3D printer, which is loosely based off a RepRap — except that its maximum build volume is a whopping 403 x 403 x 322.7mm.

The kayak itself is made of 28 printed sections, and to hold it all together, he has installed brass threaded thermoplastic inserts, which then allow the pieces to be bolted together. Silicone caulking is applied before assembly to ensure a watertight seal.

It was originally based off of a Siskiwit Bay kayak by [Bryan Hansel] but [Jim] has heavily modified it to suit 3D printing. It was printed at a layer height of 0.65mm to reduce print time, which still ended up being over 1000 hours! He even optimized the design to improve performance based on his own height and weight.

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Prophet 600: A Classic Synthesizer Gets Processor Upgrade

March 18, 2014 by 20 Comments

proph-600

We love classic synthesizers here at Hackaday. So does [gligli], but he didn’t like the processor limitations of the Prophet 600. That’s why he’s given it a new brain in the form of a Teensy++. The Sequential Circuits Prophet 600 was a big deal when it was released back in 1982/1983. The 600 was the first commercially available synthesizer to include a MIDI interface. The original design of the 600 could be called a hybrid. A Zilog Z80 microprocessor controlled modular analog voice chips. The Z80 was a bit stressed in this configuration though, and a few limitations were evident. An 8 bit processor just wasn’t quite enough for software driven envelopes and a Low Frequency Oscillator (LFO) control. This was further exacerbated by the fact that everything was driven through a 14 bit DAC.

[gligli] discovered most of the limitations in the 600 were due to the processor. By beefing up the processing power he could really unlock the potential within 600. Since he didn’t actually have a Prophet 600, he started with the schematic. [gligli] created a PC based emulator for the digital circuits, learning the whole system as he worked. With that phase complete, [gligli] bought a used Prophet and started hacking. The Teensy++ required a few hardware mods to fill the Z80’s shoes, including cutting off a pin and adding a few jumper wires. We really like the fact that no changes to the Prophet 600 itself are required. Pull out the Teensy++, drop in the Z80, and you’re ready to party like it’s 1982 again.

The new processor interfaces directly with the Z80’s 8 bit bus. Since the AVR on the Teensy has built-in RAM and ROM, it simply ignores the ROM and RAM address spaces of the original system. Interfacing a fast micro with older parts like an 8253 timer and a 68B50 UART does have its pitfalls though. The system bus had to run slow enough to not violate timing requirements of the various peripheral chips. To handle this, [gligli] added a number of wait statements in his firmware. Once the system was working, [gligli] was free to start adding new features. He began by smoothing out the stepped envelope and filter generators, as well as adding new exponential modes. From there he added new keyboard polyphony modes as well as pitch and mod wheel changes. The full lineup of new features are listed in the instruction manual (PDF link). Since this is an open source project, adding a feature is as simple as cracking open your favorite editor and writing it up.

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Homemade Ball Mill Tumbles Along Like A Champ

March 18, 2014 by 24 Comments

[Mike] enjoys doing all kinds of things with glass. He likes to melt it and fuse it into new things, so it’s perfectly understandable that he wanted to make his own glass. Doing so requires finely ground chemicals, so [Mike] put together this awesome homemade ball mill.

The design is wonderfully simple. The mill is powered by a robust 12VDC motor from a printer that he’s running from a variable power supply in order to fine tune the speed. [Mike] built a scrap wood platform and attached four casters for the drum to spin against. The drum is rotated by a round belt he had lying around from various other projects. [Mike] already had a couple of those blue containers, which formerly held abrasive grit for use in vibratory tumblers.

[Mike] had some trouble with the drum walking off the casters so he attached scrap piece of aluminum to form an end stop. All he had to buy for this project were the 5/8″ steel balls and the casters. The mill can also be used as a rock tumbler, though the bottle isn’t quite water tight as-is. He does not recommend this type of setup for milling gunpowder or other explosives, and neither do we.

Make the jump to see the mill in action and get the grand tour. If you need more tumbling power, use a dryer motor!

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We Asked For It — An Arduino Bowel Gauge

March 18, 2014 by 50 Comments

toilet

Well, we asked for it, and [TV Miller] delivered this hilarious and surprisingly accurate bowel gauge.

Between our recent Wiping Your Bum with an Arduino feature and how to Measure Poop for a Better Sanitation Service, we guess we should have seen this coming. And you know what? It’s pretty awesome.

He’s using an Arduino Uno with a home-made resistance sensor to “hack our bowels”. After all, how can you have a proper diet without knowing exactly what is coming out of you? Two copper or aluminum strips make up the resistance sensor with a few known resistors, a capacitor and a potentiometer for adjustment. He’s even included an LCD display as well so you can see the volume of your excrement in real-time! Classy.

To see it in action (don’t worry, not that kind of action) stick around for the following video:

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