Beautiful And Bizarre Boards

January 28, 2016 by Nava Whiteford 49 Comments

weirdboard — An odd board (piezo coupler), fabbed by OSHPark.

Recently I’ve been getting curious about interesting PCB shapes. In the past I’ve always used simple Polygons, perhaps rounding out the corners to make the design a little more aesthetically pleasing. The board to the right was my introduction to the possibilities of oddly shaped boards. It’s designed to couple with a piezo buzzer (used as an actuator). I’ve been planning to have it fabricated out of FPC (Flexible Printed Circuits), but with fabrication being so cheap I sent it to OSHPark to see what they’d make of it. OSHPark doesn’t have hard specs around internal routing, but in my experience they’re up to try anything (and they’re quality is always great). The width of the prongs on the PCB shown is 5mm. I figured it was a risk, and that it was likely the FR4 could break, but it came back great!

This has led me to the realization that my boards could look much more exciting than they do currently, and that our highly optimized modern PCB fabrication process provides a lot of room for experimentation. This article will discuss some of the options available when creating non-traditional PCBs.

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Old School Gauges Let You Know Which Way The Wind Blows

January 27, 2016 by Dan Maloney 14 Comments

When your passion is a sport that depends on Mother Nature’s cooperation, you need to keep a close eye on weather conditions. With this in mind, and not one to let work distract him from an opportunity to play, [mechanicalsquid] decided to build a wind-monitoring gauge with an old-school look to let him know when the wind is right for kitesurfing.

Being an aficionado of big engineering helped [mechanicalsquid] come up with a style for his gauge – big old dials and meters. We hesitate to apply the “steampunk” label to every project that retasks old technology, but it sure looks like a couple of the gauges he used could have been for steam, so the moniker probably fits here. Weather data for favorite kitesurfing and windsurfing locales is scraped from the web and applied to the gauges to indicates wind speed and direction. [mechanicalsquid] made a valiant effort to drive the voltmeter coil directly from the Raspberry Pi, but it was not to be. Servos proved inaccurate, so steppers do the job of moving the needles on both gauges. Check out the nicely detailed build log for this one, too.

For more weather station fun be sure to check out this meter-based weather station with a slightly more modern look. And for another build in the steampunk style, this vintage meter and Nixie power display is sure to impress.

I Built Myself A 16×20-Inch Camera In 10 Hours

January 27, 2016 by Gerrit Coetzee 53 Comments

[Giles Clement] was avoiding work in a bar, nursing a pint, and doodling a sketch for a camera. He looked at his sketch, thought, “gee, that looks better than answering emails,” and called his friend. An hour later they were at home depot buying supplies, and ten hours of furious work later, they had a camera. Nothing gets a project done like avoiding work! (See it all happen before your eyes in the video below the break.)

The camera is built around a 500mm f/4.5 Goerz Dogmar lens from around 1918 and was apparently used for aerial recon out of blimps. The frame of the camera is pine and plywood. [Giles] had heard that building the bellows for these cameras had taken other hobbyists months and thousands of dollars. Rather than elaborately folded fabric, he supported his 6 mil plastic bellows on telescoping rigid rods. To view the image while he’s focusing it, he sanded a plate of glass with 100 grit sandpaper to serve as a view screen.

Once the camera was completed, they prepared the plates and exposed photos. The first step, from what we could tell, was to disregard all chemical safety practices. The second step was pouring a substance called collodion on an unsanded glass plate and tilting the plate back and forth until the whole plate had an even coat on it. Then it was put in a bath of silver nitrate to sensitize. Once sensitized the plate was placed in the frame of the focused camera and an astonishing amount of strobe light emitted. After that it’s back to the chemical baths for more safety hazards. The whole process has to be done under fifteen minutes or the plate cures before it can be used. The photos that come out are seriously cool. It’s no wonder these old styles of photography have seen a comeback.

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Hacking A USB Port Onto An Old Router

January 26, 2016 by Elliot Williams 25 Comments

Sometimes hacks don’t have to be innovative to be satisfying. We thought that [daffy]’s instructions and video (embedded below the break) for turning an old WRT54G router into an Internet radio were worth a look even if he’s following a well-traveled path and one that we’ve reported on way back when.

The hack itself is simple. [daffy] locates unused USB data lines, adds in a 5V voltage regulator to supply USB bus power, and then connects it all to a USB sound card. Hardware side, done! And while he doesn’t cover the software side of things in this first video, we know where he’s headed.

The WRT54G router was the first commodity Linux-based router to be extensively hacked, and have open-source firmware written for it. If you’re using OpenWRT or dd-wrt on any of your devices, you owe a debt to the early rootability of the WRT54G. Anyway, it’s a good bet that [daffy] is going to find software support for his USB sound card, but we remain in suspense to see just exactly how the details pan out.

Our favorite WRT54G hack is still an oldie: turning a WRT54G into the brains for a robot. But that was eight years ago now, so surely there’s something newer and shinier. What’s the coolest device that you’ve seen a WRT router hacked into?

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Lego Technic Of The Past Eliminates Apple ][ With Arduino And Touchscreen

January 25, 2016 by Gerrit Coetzee 9 Comments

[JAC_101], the Director of Legal Evil Emeritus for LVL1 Hackerspace (don’t ask me, it’s their title system), was challenged to a hacking duel. It all started years ago. The person who is now president of LVL1, visited the space for the first time and brought with her a discarded Apple II controller for Lego bricks which had previously belonged to her father. Excited to test it, the space found that, unfortunately, LVL1’s Apple II wouldn’t boot. An argument ensued, probably some trash talking, and [JAC_101] left with the challenge: Could he build an Arduino interface for the Apple II Lego controller quicker than the hackerspace could fix its Apple II?”

Other things that belonged to people's fathers. — Other things that belonged to people’s fathers.

In the end, a concentrated force by one hacker over two years overcame the collective ADHD of many. He began by opening the interface to look inside, a completely unnecessary step since he found it was already thoroughly documented. Next he forgot about the project for a year. Then he remembered it, and built an interface for an Arduino Uno to hook to the controller and wrote a library for the interface. Realizing that sending serial commands was not in line with the original friendly intention of the device, he added a graphical display to the project; which allowed the user to control the panel with touch. In the end he won the challenge and LVL1 still doesn’t have a working Apple II. We assume some gloating occurred. Some videos of it in action after the break.

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Lady Ada Turns NeXT Equipment Into Something Useful

January 20, 2016 by Brian Benchoff 44 Comments

From the late 80s to the early 90s, [Steve Jobs] wasn’t at Apple. He built another company in the meantime, NeXT Computer, a company that introduced jet black workstations to universities and institutions, developed an incredible emphasis on object-oriented programming, and laid the groundwork for the Unix-ey flavor of Apple’s OS X. Coincidently, there is a lot of old NeXT gear at the Adafruit clubhouse – not that there’s anything wrong with that, we all have our own strange affectations and proclivities. Recently, [Lady Ada] turned one of the strangest components of the NeXT computer ecosystem into something useful: a computer speaker.

The item in question for this build is the NeXT ‘sound box’. When not using the very special NeXT monitor, the NeXT computer connects the monitor, keyboard, and speakers through this odd little box. There are two versions of the NeXT sound box, and peripherals from either version are incompatible with each other. ([Jobs] was known for his sense of design and a desire for a simplified user experience, you know.)

In [Lady Ada]’s initial teardown of the sound box, she discovers a few interesting things about this peripheral. There’s an I2S DAC inside there, connected to an unobtanium DB19 connector. Theoretically, that I2S device could be used to drive the speaker with digital audio. The only problem is the DB19 connector – they’re rare, and [Steve] from Big Mess o’ Wires bought the world’s supply.

Without these connectors, and since it’s only an hour-long show, [Lady Ada] went with the most effective hack. She grabbed a USB audio dongle/card, added a small amplifier, and soldered a few wires onto the power and ground pins of an IC. It’s simple, effective, fast, and turns an awesome looking 30-year-old peripheral into a useful device.

Saving Old Voices By Dumping ROMs

January 20, 2016 by Elliot Williams 41 Comments

Some people collect stamps. Others collect porcelain miniatures. [David Viens] collects voice synthesizers and their ROMs. In this video, he just got his hands on the ultra-rare Electronic Voice Alert (EVA) from early 1980s Chrysler automobiles (video embedded below the break).

Back in the 1980s, speech synthesis was in its golden years following the development of TI’s linear-predictive coding speech chips. These are the bits of silicon that gave voice to the Speak and Spell, numerous video game machines, and the TI 99/4A computer’s speech module. And, apparently, some models of Chrysler cars.

We tracked [David]’s website down. He posted a brief entry describing his emulation and ROM-dumping setup. He says he used it for testing out his (software) TMS5200 speech-synthesizer emulation.

The board appears to have a socket for a TMS-series voice synthesizer chip and another slot for the ROM. It looks like an FTDI 2232 USB-serial converter is being used in bit-bang mode with some custom code driving everything, and presumably sniffing data in the middle. We’d love to see a bunch more detail.

The best part of the video, aside from the ROM-dumping goodness, comes at the end when [David] tosses the ROM’s contents into his own chipspeech emulator and starts playing “your engine oil pressure is critical” up and down the keyboard. Fantastic.

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