Hackaday Columns

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This excellent content from the Hackaday writing crew highlights recurring topics and popular series like Linux-Fu, 3D-Printering, Hackaday Links, This Week in Security, Inputs of Interest, Profiles in Science, Retrotechtacular, Ask Hackaday, Teardowns, Reviews, and many more.

Calling All Procrastinators

September 30, 2016 by 13 Comments

We have your number… you’re one who likes to while away the daylight hours, then make a mad effort throughout the night to finish everything before the sun again rises. In fact, that describes a lot of us Hackaday writers.

Put those well-honed cramming skills to good use this weekend, because Monday morning is the deadline to enter the 2016 Hackaday Prize. The current challenge is to show us your Assistive Technology. Prototyping some hardware to make life a little bit better for people dealing with a disability, to help those who are aging in place, to provide more widespread access to health care, and the like. We will pick 20 entries from this challenge to win $1000 each and become eligible for one of the five huge prizes.

Huge prizes you say? We’re talking about a grand prize of $150,000 and a residency at the Supplyframe Design Lab in Pasadena, plus four other cash prizes of $25k, $10k, $10k, and $5k. Twenty final projects have been chosen from each of the first four challenges, and there have already been over 1000 total entries! But your chances of pulling a rabbit out of the hat this weekend are still really good. So far there are just under 200 entries in this final challenge — twenty will move forward on Monday.

Call up your friends and stock up on Red Vines and Red Bull (Club Mate if you can get it). Occupy your hackerspace and get to work. If you are pulling all nighter’s in a bid to take Assistive Technology by storm, make sure you let us know on Twitter so we can follow along.

The HackadayPrize2016 is Sponsored by:

Creating A PCB In Everything: Eagle DRC And Gerber Files

September 29, 2016 by 22 Comments

For the next post in the Creating A PCB series, we’re going to continue our explorations of Eagle. In Part 1,  I went over how to create a part from scratch in Eagle. In Part 2, we used this part to create the small example board from the Introduction.

This time around I’ll be going over Design Rule Check (DRC) — or making sure your board house can actually fabricate what you’ve designed. I’ll also be covering the creation of Gerber files (so you can get the PCB fabbed anywhere you want), and putting real art into the silkscreen and soldermask layers of your boards.

The idea behind this series is to explore different EDA suites and PCB design tools by designing the same circuit in each. You can check out the rest of the posts in this series right here.

Continue reading “Creating A PCB In Everything: Eagle DRC And Gerber Files” →

Ask Hackaday: How Do You Make A Hotplate?

September 28, 2016 by 119 Comments

Greetings fellow nerds. The Internet’s favorite artificial baritone chemist has a problem. His hotplates burn up too fast. He needs your help to fix this problem.

[NurdRage] is famous around these parts for his very in-depth explorations of chemistry including the best ways to etch a PCB, building a thermometer probe with no instructions, and chemical synthesis that shouldn’t be performed by anyone without years of experience in a lab. Over the past few years, he’s had a problem: hotplates suck. The heating element is usually poorly constructed, and right now he has two broken hotplates on his bench. These things aren’t cheap, either: a bare-bones hotplate with a magnetic stirrer runs about $600.

Now, [NurdRage] is asking for help. He’s contacted a few manufacturers in China to get a hundred or so of these hotplate heating elements made. Right now, the cost for a mica and metal foil hotplate is about $30 / piece, with a minimum order quantity of 100. That’s $3,000 that could be better spent on something a bit more interesting than a heating element, and this is where you come in: how do you build the heating element for a hotplate, and do it cheaply?

If you buy a hotplate from the usual lab equipment supplier, you’ll get a few pieces of mica and a thin trace of metal foil. Eventually, the metal foil will oxidize, and the entire hotplate will stop working. Repairs can be done with copper tape, but by the time that repair is needed, the heating element is already on its way out.

The requirements for this heating element include a maximum temperature of around 350 ºC. That’s a fair bit hotter than any PCB-based heat bed from a 3D printer gets, so consider that line of reasoning a dead end. This temperature is also above what most resins, thermoplastics, and composites can handle, which is why these hotplates use mica as an insulator.

Right now, [NurdRage] will probably end up spending $3,000 for a group buy of these heating elements. That’s really not that bad – for the price of five hotplates, he’ll have enough heating elements to last through the rest of his YouTube career. There must be a better way, though, so if you have an idea of how to make a high-temperature heating element the DIY way, leave a note in the comments.

New Part Day: Wireless BeagleBones On A Chip

September 27, 2016 by 27 Comments

The BeagleBone is a very popular single board computer, best applied to real-time applications where you need to blink LEDs really, really fast. Over the years, the BeagleBone has been used for stand-alone CNC controllers, the brains behind very large LED installations, and on rare occasions has been used to drive CRTs. If you just want a small Linux board, get a Pi. If you want to do something interesting with hardware, get a BeagleBone.

The BeagleBone ecosystem has grown a lot in the last year, from the wireless and Grove connector equipped BeagleBone Green, the robotics-focused BeagleBone Blue, the Zoolander-inspired Blue Steel. Now there’s a new BeagleBone, built around a very interesting System on Module introduced earlier this year.

The new board is called the BeagleBone Black Wireless, and it brings to the table all you know and love about the BeagleBone. There’s a 1GHz ARM355x with two 32-bit 200MHz PRUs for the real-time pin toggling. RAM is set at 512MB, with 4GB of eMMC Flash and Debian pre-installed, and a microSD card for larger storage options. The new feature is wireless connectivity: a TI WiFi and Bluetooth module with provisions for 802.11s replaces the old Ethernet connector.

Taken at face value, the new BeagleBone Black Wireless deserves a mention — it’s a BeagleBone with wireless — but isn’t particularly noteworthy. But when you get to the gigantic brick of resin dropped squarely in the middle of the board does the latest device in the BeagleBone family become very, very interesting. The System on Module for this version of the BeagleBone is the BeagleBone On A Chip released a few months ago. The Octavo Systems OSD335x is, quite literally, a BeagleBone on a chip. It’s a BGA with big balls, making it solderable with hand-applied solder paste and a toaster oven reflow conversion. In fact, the BeagleBone Wireless was designed by [Jason Kridner] in Eagle as a 6-layer board. It’s still a bit beyond the standard capabilities of OSHPark, but the design can still be cut down, and shows how this BeagleBone on a Chip can be applied to other Open Hardware projects.

Retrotechtacular: Power Driven Articulated Dummy

September 27, 2016 by 18 Comments

If any of you have ever made a piece of clothing, you’ll know some of the challenges involved. Ensuring a decent and comfortable fit for the wearer, because few real people conform exactly to commercial sizes. It’s as much a matter of style as it is of practicality, because while ill-fitting clothing might be a sartorial fail, it’s hardly serious.

When the piece of clothing is a space suit though, it is a different matter. You are not so much making a piece of clothing as a habitat, and one that will operate in an environment in which a quick change to slip into something more comfortable is not possible. If you get it wrong at best your astronaut will be uncomfortable and at worst their life could be threatened.

Continue reading “Retrotechtacular: Power Driven Articulated Dummy” →

The Healthy Maker: Tackling Vapors, Fumes And Heavy Metals

September 26, 2016 by 50 Comments

Fearless makers are conquering ever more fields of engineering and science, finding out that curiosity and common sense is all it takes to tackle any DIY project. Great things can be accomplished, and nothing is rocket science. Except for rocket science of course, and we’re not afraid of that either. Soldering, welding, 3D printing, and the fine art of laminating composites are skills that cannot be unlearned once mastered. Unfortunately, neither can the long-term damage caused by fumes, toxic gasses and heavy metals. Take a moment, read the material safety datasheets, and incorporate the following, simple practices and gears into your projects.

Continue reading “The Healthy Maker: Tackling Vapors, Fumes And Heavy Metals” →

Hackaday Links: September 25, 2016

September 25, 2016 by 21 Comments

So you like watching stupid stuff? Here you go, a scene from Bones that tops the infamous ‘IP backtrace with Visual Basic’ or ‘four-handed keyboard’ scenes from other TV shows. Someone hacked the bones by embedding malware in a calcium fractal pattern. Also, when she uses the fire extinguisher, she doesn’t spray the base of the fire.

Raspberry Pi! You have no idea how good the term Raspberry Pi is for SEO. Even better is Raspberry Pi clusters, preferably made with Raspberry Pi Zeros. Here’s a Raspberry Pi hat for four Raspberry Pi Zeros, turning five Raspberry Pis into a complete cluster computer. To be honest and fair, if you’re looking to experiment with clusters, this probably isn’t a bad idea. The ‘cluster backplane’ is just a $2 USB hub chip, and a few MOSFETs for turning the individual Pis on and off. The Zeros are five bucks a pop, making the entire cluster cost less than two of the big-boy sized Pi 3s.

Do you think you might have too much faith in humanity? Don’t worry, this video has you covered.

Hacking on some Lattice chips? Here’s a trip to CES for you. Lattice is holding a ‘hackathon’ for anyone who is building something with their chips. The top prize is $5k, and a trip to next year’s CES in Vegas, while the top three projects just get the trip to Vegas. If you already have a project on your bench with a Lattice chip, it sounds like a great way to wait an hour for a cab at McCarran.

UPSat. What’s an upsat? Not much, how about you? The first completely open source hardware and software satellite will soon be delivered to the ISS. Built by engineers from the University of Patras and the Libre Space Foundation, the UPSat was recently delivered to Orbital ATK where it will be delivered to the ISS by a Cygnus spacecraft. From there, it will be thrown out the airlock via the NanoRacks deployment pod.

The Voyager Golden Record is a message in a bottle thrown into the cosmic ocean and a time capsule from Earth that may never be opened. Now it’s a Kickstarter. Yes, this record is effectively Now That’s What I Call Humanity volume 1, but there are some interesting technical considerations to the Voyager Golden Record. To the best of my knowledge, no one has ever tried to extract the audio and pictures from this phonographic time capsule. The pictures included in the Golden Record are especially weird, with the ‘how to decode this’ message showing something like NTSC, without a color burst, displayed on a monitor that is effectively rotated 90 degrees counterclockwise from a normal CRT TV. Want to know how to get on Hackaday? Get this Golden Record and show an image on an oscilloscope. I’d love to see it, if only because it hasn’t been done before by someone independent from the original project.