Shop Lighting: Weighing Cost And Efficiency

June 4, 2011 by Mike Szczys 29 Comments

[Ben Krasnow] wanted to upgrade his shop lighting but before he made any decisions he decided to educate himself about the options that are out there. Luck for us, he shares the facts about different lighting in terms of cost and efficiency.

His old setup uses fluorescent light fixtures with T12 bulbs. These are rather bulky and inefficient bulbs. Many folks, ourselves included, would think of LED as a logical replacement. [Ben] started by looking into the various high-intensity LED modules that are available. He grabbed a catalog and started doing a couple of different calculations to compare Lumens/dollar for the upfront cost, and Lumens/Watt for the operational costs. Hands down, newer fluorescent bulbs come in cheaper on both counts and provide a wider spectrum of light.

The next decision was between purchasing the newer T5 bulbs which are rated at very high efficiencies, or to go with T8 bulbs which are better than the T12 standard but can use the same fixtures. After doing some digging he found that T5 is not much more efficient than T8, but they use an electronic ballast to boost efficiency. He ended up replacing his old magnetic ballasts with electronic ones to get high T8 efficiency at a cost that was lower than buying new T5 fixtures.

See [Ben’s] own recount of this process in the clip after the break.

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My Desk IS My Computer Case

May 26, 2011 by Mike Nathan 39 Comments

If you think that your water cooled rig is pretty sweet, check out this creation by Dutch PC enthusiast [Peter Brands] (Google Translation).

With his computer tweaked as far as he could imagine, he decided to spruce up his office a bit. In the process, he ended up tweaking his computer just a little bit more. After seeing a build put together by another computer enthusiast, he set off to construct a desk in which he could show off his computer. He spent some time drawing up plans with Google Sketchup and with the help of a friendly neighbor, started construction of his desk/PC case.

The desk is constructed from 3mm thick aluminum, and houses most of his computer’s components under a thick piece of glass. The only portion of the computer that is not enclosed in the desk is the 9-fan radiator he used for his water cooling setup. That part resides in his crawl space, which he connects to his PC via a pair of large water hoses he punched through his tile floor. If you are interested, you can see all 800+ pictures of the build here.

Simply awesome!

[Thanks duchie]

Hey OEMs, Arduino Controlled Dishwasher Has Much Potential

May 26, 2011 by Jesse Congdon 44 Comments

I think we can all agree that sometimes projects are a bit of a stretch. We rack our brains for something interesting and unique to bring to the table and end up stretching for that special strange twist trick or technique that will garner that special kind of admiration from our peers. In that sense it is easy to loose sight of some of the best projects, the simple ones that prove you can fix anything anytime anywhere and improve it while you are at it.

This is just such that kind of project, [UnaClocker] had a washer fall victim to its own condensation. Instead of shelling out a ton of money for the repair man he took on the job himself, fitting the washer with an Arduino, relays and a breadboard. A little reverse engineering revealed the (notably well labeled) control board, evidently the control signals involved are extremely easy to interpret. [UnaClocker] also found a temperature sensor to control dish sanitation. At this point he had FULL CONTROL over the dishwasher and was able to design the ideal prewash/wash cycle timings.

Now that a wash cycle is all set [UnaClocker] can now go ahead and embarrass the hell out of the OEM. He plans on adding a real time clock module to time washings and a clean dish indicator, after which we think he should get rolling on some wireless/tweet/ethernet/capacitive touch/voice communication. After that he is going to work on buttoning up the design and making it pretty.

Check out the setup in action after the jump!

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Automated Faucet Keeps Your Cat Watered

May 24, 2011 by Jesse Congdon 21 Comments

Like many of us [Chris Dillon]’s cat prefers to drink cold fresh water directly from the tap. However, unlike us, [Chris]’s feline buddy is too preoccupied with cat stuff to bother flipping off the faucet after its use. As it turns out, this was an excellent opportunity not only for [Chris] to flex his project muscles, but also to lay the groundwork for future home automation projects. While most of us may go for a simple solenoid [Chris] had to make the rig completely reversible. The result is an automated faucet control which involves an infrared sensor, Arduino, and tight fitting rail system with a servo to operate the sink handle.

After getting all of the hardware and the sensor sorted [Chris] went on to add a data logging PC to the mix. The faucet setup communicates with a Linux server via Xbee modules, and populates a MongoDB database. The setup even allows [Chris] to flag false positives (human sink use for example) and produce charts of his feline friend’s water usage. We suspect the cat will be none too pleased when it gets its water bill.

Don’t forget to check out [Chris Dillon]’s site for details on the project including code and a list of lessons learned. Also, since this is the internet after all, we have several other cat related projects for your viewing pleasure.

[Thanks Chris Burrows (and nephew)]

Check out a video of the setup in action after the jump.

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Great Junk-yard Find Leads To A Reclaimed Control Panel Project

May 23, 2011 by Mike Szczys 5 Comments

Having the “can you believe somebody threw this away?” mentality has gotten us into some trouble through the years, but look what [Joshua] found at the scrap yard! It’s a door from a power conversion station and it contains fourteen indicator lights and a lot of other doodads. But since this is just the door, he needed a way to monitor the controls and drive the indicators. At the heart of the hack he used to get this up and running is a PIC 18F2550. It has no trouble driving the indicators thanks to a pair of ULN2803 darlington arrays which switch the higher 24 volt levels.

His writeup doesn’t mention the method used, but the panel also has a couple of meters at the top. In the video after the break you can clearly see that he’s got them both working. We’d bet there’s a plan for each of the buttons as well, since this will be prominently featured in their alien-invasion themed Halloween display this year.

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Hacking For Feline Enjoyment

May 22, 2011 by Mike Szczys 12 Comments

[Dino] is staying true to his goal of hacking one project every week. This time around, he’s working on a toy that will amuse and delight his cats. The project centers around a mouse house that has two holes where mice can stick their heads out. When they do, a little LED lamp illuminates their appearance in hopes to catch the eye of your lazy kitty.

The mechanism that automates this device is quite clever and reminds us of the most useless machine. That is, the armature that holds a mouse on either end actuates a limiting switch in the middle of the box when it moves to expose one of the mice. Each of those mice is attached with a rod, along side a leaf switch that makes the mouse retreat when boinked on the head by the cat.

It only takes [Dino] about six minutes to walk us through the build in the video after the break. What follows is a walk through of the wiring and some playtime with the family pets. Despite the intended purpose, it looks like the dog is much more interested than the cat. Either way, it’s a winner in our book.

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We Know “Mario’s Early Years” Was A Let Down, But This Takes It A Bit Too Far.

May 22, 2011 by Jesse Congdon 27 Comments

[JJ Hendricks] wrote in to tell us about his SNES cartridge urinal. The fully functional urinal is constructed with 40 SNES cartridges and sealed up with polyurethane. The base of the whole operation is actually not a puddle of festering urine, but instead poured polyurethane that ensures proper flow through the drain. You heard right, this urinal actually flushes! As a bit of consolation [Hendricks] plainly states in the directions: “No good games were damaged in the making of this video. All the video games used in this urinal were already broken or worthless sports games”. We have featured some SNES cartridge readers before, so now you have something to do with all the leftover hardware! Gross.

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