1W Blue Laser – Remarkably Easy And Dangerous

[youtube=http://www.youtube.com/watch?v=lE3F7vjYx4U]

We’ve been covering Laser Hacks pretty much since the beginning but it’s surprising to see the niche market that has sprouted up around building powerful handheld modules. [Styropyro] filmed the video above as a tutorial on building a 1W blue laser. The “flashlight” that he starts with includes a heat sink intended for a laser diode. It seems there’s a lot of choices when choosing one of these build kits. A one Watt blue laser diode is press fit into the heat sink and wired in place. The body of the device receives a boost converter to get the batteries up to 1A, and once the assembly is complete the burning begins. It lights candles, matches, and pops balloons; the normal laser demo goodies.

So it’s a pretty easy build. But it’s also easy for someone being careless to damage their eyes. As [Styropyro] mentions in his comments, just looking at the dot created by the laser will damage your sight.

Negative Laser Etching

[James] has been refining a method of negatively etching metal with a laser. He had been using a product called Thermark which is designed for this process, but it’s quite expensive. He found that paint designed for wood stoves works just as well. To prepare the surface he bead blasted it and then cleaned of the residue and finger prints off with acetone. The board was preheated in an oven before covering it with the spray paint. He ran the laser at 98/100 power and 90/400 speed at a step size of 0.1mm to achieve the results above. This should immediately make you think about making circuit boards. We’d love to ditch the toner transfer and we’re always looking for one more reason to get a laser cutter.

Coded Safety For Diy Laser

[youtube=http://www.youtube.com/watch?v=2yVtJia5UWY]

Finally we see a hack that is focuses on safety when it comes to high-power laser hacks. A safety switch has been added to the butt of the flashlight body which houses the laser diode. When the safety is flipped on an LED blinks to prompt the user for a security code. If you enter the correct code on a momentary push switch, electrical access to the laser is enabled. There are also a couple of nice features such as continuous on and auto shutoff.

This would be hard to implement if you’re working on a watertight package but we like the fact that an unsuspecting house guest won’t go blind if searching for a flashlight during a storm. One last thing, the code entry system is PIC based which reminds us of [Alan Parekh’s] one-button system.

Laser Command Game Uses Laser For Control

[vimeo=http://vimeo.com/10819322]

[Eliji Hayashi’s] project for a class at Carnegie Mellon University is absolutely delightful! It is a game he calls Laser Command because a laser pointer is used as the gaming controller. An 8×8 LED matrix serves as the display, but is also used as an 8×8 light sensor, much the same way as the LED advent project did. The display is rapidly switched between producing light and sensing it. The laser is bright enough that it becomes easy to pick up the voltage generated within the matrix during the sensing periods. The game is programmed on an Arduino mini and the whole thing wraps up into an incredibly small package. Brilliant.

[Thanks Juan]

Solenoid Orchestra Led A By Laser Conductor

[youtube=http://www.youtube.com/watch?v=B-rpp28AuXo]

This video brought a smile to our faces. [Griffin Milsap] is creating live music using an orchestra of solenoid instruments. Each solenoid is set up to strike an object such as a bowl or mug. The trigger mechanism is a light sensor inside of a ping-pong ball. The collection of instruments is conducted by a motor-mounted green laser. When the beam of light passes by one of the ping-pong balls the photo transistor inside actuates the solenoid and a note is played. The pitches are quite a bit more random than the Robo-vibe, but it’s delightful to hear the results that [Griffin] has achieved.

3D Laser Printer

Working with easy replication in mind, [Peter] is building a 3D laser printer. The majority of the machine is made from laser-cut acrylic held together by parts that are inexpensive and available at your local hardware store. In the end this will lay down a layer of powder, use a laser to fuse the powder together in the outline of your choice, then repeat. This is known as selective laser sintering which is sometimes used in commercial rapid prototyping and, like a lot of other cool technologies, came into existence as a result of a DARPA project.

Sorry folks, this is not a fully functioning prototype yet. [Peter] is searching for the right laser for the job and a source for the powder. If you’ve got a solution please lend a hand and let’s see this project through to completion.