[Ladyada’s] Thoughts On Quick-turn And Small-run PCB Houses

So you’ve mastered your PCB layout software, and it’s time to make the board. But if you don’t want to etch your own you’ve got to decided where to have it fabricated. There’s a slew of services out there, most of which you cannot afford, but the short list of those you can is still pretty long. We think this set of PCB fabrication house reviews will help you make your choice.

[Ladyada] — aka [Limor Fried] — knows what she’s talking about. She owns Adafruit Industries and has done the lion’s share of designing the many kits and items they sell. If you’re going to charge money for something it better work right, and that involves lots of prototypes. But even if you don’t need a quick turn-around or numerous testing boards the post is helpful as she also covers some of the batch producers we’re already familiar with. These include DorkBot PDX and BatchPCB to name a couple.

[via Reddit]

555 Business Card

After checking out a few beautiful business cards while working at his engineering co-op, [Cody] realized he would soon need his own. Instead of a card with subtle off-white coloring, a tasteful thickness to it, and even a watermark, [Cody] decided to make a 555 timer business card.

[Cody] started his business card project by going through a few design iterations while figuring out what he wanted his business card to do. There were a few designs not chosen – one with a microcontroller, a few with just LEDs, and some with no circuitry at all. After checking out a few project from the EEV blog 555 contest, [Cody] decided to go with a simple 555 timer circuit.

Being a business card, [Cody] kept the circuit very simple; it’s just a 555, phototransistor, and a few SMD LEDs. When a 9 Volt battery is placed on the contact points of the card, the 555 lights up the LEDs. When a laser is shone on the phototransistor, the LEDs start blinking. A very neat and sufficiently interactive circuit that is perfect for keeping component costs down.

After the break you can check out [Cody]’s business card in action.

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KMODDL: A Mechanism Maker’s Dream Site.

Computers are relatively new still, but we’ve had mechanics for a very long time. KMODDL  keeps us from reinventing the wheel. It contains collections of mechanisms with descriptions, pictures, and even videos. We were working on a arbalest design not too long ago, and we were having trouble coming up with a clever ratchet design for one of the parts. We spent a few moments in KMODDL looking through the ratchet section of the Reuleaux collection, and  soon after we had the basic building blocks of our design. Sure there are books you could buy that do a similar thing, but KMODDL is completely free, very in depth, and easier to search. Plus, with a useful tool like this you might not even have to take apart all your appliances anymore to see how they work. My first sewing machine might have lived a longer life had I seen this first. Anyone know of more resources like this?

An Appeal To Microsoft To Consider The Hackers

[PT] is climbing up on his soapbox again to make an appeal to Microsoft. We think his editorial is well-aimed; appealing for better support for hobby electronics in Windows 8.

This is of course not strictly a hobby electronics feature request, but deals with how a lot of USB devices are treated by the upcoming operating system. Specifically the Communications Device Class, which is a protocol used by most hobby projects (and boards like the Arduino) that take advantage of the Universal Serial Bus. The way communications are handled by OSX and Linux makes this a snap, but not with Windows 7. [Phil] post specifics about how the former two operating systems handle these communications, and how Windows 8 could be tweaked to fall in line with them.

It means not installing drivers. Drivers…. for a USB device. Think about that for a while and then ask yourself which decade Windows 8 is being developed in. Thanks for pointing this out [PT]. We often get spoiled using a Linux box and don’t realize the hassles sometimes found on other systems.

Getting Your Stuff Built: How To Shop, Conduct Business, Stay Alive, And Eat Your Way Through Shenzhen

This is [Bob Baddeley]. He’s an EE with an idea that started as a fun project until someone said “hey, that’s cool”. He started thinking about what it would take to launch it commercially and before he knew it he was involved in a startup accelerator to help him assemble what he needs to make his idea into a business. He spent several weeks in China learning about manufacturing and posted copiously about it.

We’ve seen other engineering trips to Asia, but [Bob’s] experience living there provides a different perspective than a quick trip would. He posted about the thing’s you’d expect, like touring a short-run prototyping facility. But he also talks about the rigors of being a pedestrian in a place where legged transport is marginalized by the gas and pedal powered vehicles that are crammed into every square-inch of the city. In the image above he’s walking on the highway (for some inexplicable reason; deathwish?).

He also got to do a lot of fun stuff. He met a ton of folks, like [Bunnie Huang], [Ian Lesnet], and the team over at Seeed Studios. He even took his protoype to the local Maker Faire. It’s a scoreboard which can be controlled from your smart phone. [Bob] tells us that he didn’t get much interest showing the face of the device as seen in that post. But when he turned it around to show off the point-to-point wire porn he was mobbed by interested hackers. Guts!

This Is Not Real: Lifelike Renderings From Eagle Files

Look at it. Just look at it! This board is a lie. It doesn’t exist (at least not what’s seen in the image here). Instead this is a lifelike rendering made from Eagle CAD files.

We’ve already seen that it is rather easy to pull Eagle CAD files into Google SketchUp thanks to the EagleUp package. You’ll get a 3D model that looks quite nice but it’s hardly photo-realistic. This process starts exactly the same way. But you’re going to want to process the SketchUp file one more time.

A program called Kerkythea does this for you. It’s an open source project aimed at producing realistic renderings. It has a plugin which will process any SketchUp model and apply the textures and shadings that look so wonderful in the image above. It’s not a one-click process, but reminds us of the mountain of options you’d find in a program like Blender3D. You’ll need to map out settings for each different material you’d like to map, but the guides found at the link above do a good job of showing how it’s done.

Making Color Matched Perler Bead Art

You may remember Perler beads from first or second grade; these small plastic beads are placed into a peg board and then ironed to produce a solid multicolored piece of plastic. Recently, Perler beads have seen somewhat of a revival due to a few people creating 8 and 16-bit video game sprites in plastic, but there’s still the enormous effort of color matching beads to make a passable Sonic or Mega Man.

[Jon Wilson] sent in an awesome bead pattern generator that takes those color images of video game sprites – and just about any other picture –  and translates them into Perler bead patterns. One awesome feature is color matching; [Jon] found the RGB values of every color of Perler beads and his program chooses the closest match from the original image.

[Jon] started on a GUI app for his bead pattern generator, but because his kids aren’t into beads anymore the GUI is still unfinished. There is a command line Python script that takes an image and shoots out a PDF of the bead pattern, which should be more than enough for all but the most complicated design.