Bench Power Supply Turned Realistic Flight Sim Panel

August 12, 2023 by Tom Nardi No comments

Flight simulator software has been available for about as long as desktop PCs have been a thing, but modern incarnations such as 2020’s Microsoft Flight Simulator have really raised the bar — not only graphically, but in terms of interactivity. There’s a dizzying array of switches and buttons that you can fiddle with in your aircraft’s virtual cockpit, but doing it with the same keyboard that you use to hammer out code or write Hackaday articles doesn’t do much for immersion.

Looking to improve on the situation without having to shell out for an expensive sim panel, [Michael Fitzmayer] decided to convert a broken Manson SSP-8160 lab power supply into a fairly good approximation of the KAP 140 autopilot system which is used in one of his favorite aircraft, the Pilatus PC-6 Turbo-Porter.

[Michael] gutted the piece of equipment pretty thoroughly, only leaving behind the case itself and the illuminated button panel on the front. The original displays were replaced with TM1637 seven-segment LEDs, and a pair of new rotary encoders are mounted where the stock knobs were. The whole show is run by a STM32F103 Blue Pill, which conveys the button pressing and knob spinning to the game by mimicking a USB Human Interface Device.

A fascia applied to the front of the power supply blocks the original text and labels, and really makes the finished unit look the part. [Michael] admits it’s not 100% accurate to the layout of the real hardware, but it’s certainly better than trying to enter heading and altitude information with the controller.

Oh that’s right, did we mention he’s actually using this on the Xbox Series S? While we generally see this sort of sim hardware hooked up to a tricked out gaming computer, we appreciate that he’s trying to bring some of that same experience to the console world. While the one-way communication of USB HID does bring with it some limitations — for example the hardware needs to be manually reset at the beginning of each flight to make sure the physical displays match what’s shown in the virtual cockpit– there’s still a lot of potential here.

For example, you could design and build your own flight yoke, pedals, and throttles rather than spending hundreds on a commercial version. It sounds like [Michael] is just getting started in the world of affordable console-based flight simulation, and we’re very eager to see where he goes from here.

Force Feedback Steering Wheel Made From Power Drill

August 3, 2023 by Bryan Cockfield 22 Comments

When it comes to controllers for racing games, there is perhaps no better option than a force feedback steering wheel. With a built-in motor to push against the wheel at exactly the right times, they can realistically mimic the behavior of a steering wheel from a real car. The only major downside is cost, with controllers often reaching many hundreds of dollars. [Jason] thought it shouldn’t be that hard to build one from a few spare parts though and went about building this prototype force feedback steering wheel for himself.

Sourcing the motor for the steering wheel wasn’t as straightforward as he thought originally. The first place he looked was an old printer, but the DC motor he scavenged from it didn’t have enough torque to make the controller behave realistically, so he turned to a high-torque motor from a battery-powered impact driver. This also has the benefit of coming along with a planetary gearbox as well, keeping the size down, as well as including its own high-current circuitry. The printer turned out to not be a total loss either, as the encoder from the printer was used to send position data about the steering wheel back to the racing game. Controlling the device is an Arduino, which performs double duty sending controller information from the steering wheel as well as receiving force feedback instructions from the game to drive the motor in the steering wheel. Continue reading “Force Feedback Steering Wheel Made From Power Drill” →

Cook Up A Yoke In Five Minutes

July 31, 2023 by Bryan Cockfield 16 Comments

When it comes to flight simulators, we’ve seen people go all-out with their immersive setups, with all kinds of hyper-realistic control systems and monitors as far as the eye can see. But for those gaming on a budget this can seem a little overwhelming and daunting. We all have to start somewhere, though, so if you’re looking for your first semi-realistic flight simulator control mechanism take a look at this yoke which can be cobbled together for almost no money or time.

The yoke can be built around any optical mouse that happens to be lying around. A custom housing for it is constructed from cardboard, which lets it sit above a cardboard tube which functions as the control interface. This mechanism rests in a cardboard box it uses as a frame, with a yoke-styled control interface built out of packing foam at the front. One optional modification to the device allows it to have more realistic control throw, and another replaces the cardboard tube with a wooden dowel to give the device a little more strength.

While relatively quick and easy to build, it works as a fully-functional yoke in flight simulator programs like FlightGear almost effortlessly, mostly thanks to the fact that it is based on a nearly unmodified mouse. Assuming you have a mouse in your parts drawer and have access to some sort of cardboard, it’s estimated to take not much longer than five minutes to put together. But if you’re looking for something DIY that’s a little more substantial, it’s not too much of a step up to another DIY yoke we’ve featured before which is centered around an Arduino and a few 3D-printed parts.

Thanks to [Stephen] for the tip!

Solenoid Keyboard Sounds Very Much Like A Typewriter

July 19, 2023 by Lewin Day 29 Comments

Mechanical keyboards are muchly adored things. For many of us, they take us back to that loud clickity-clack that was so common before consumer keyboards went to membrane switches. For others, it’s just for the pure joy of the finger-powered symphony. The solenoid edition of the Red Herring keyboard from [Ming-Gih Lam] understands the beauty of this sound intimately. It can be nearly silent if you so desire, or it can clack away with the best of them (via Hackster.io).

It all comes down to the switches used in the design. [Lam] selected the Silent Alpacas from Durock, noted for their quiet operation, particularly when lubricated. You get just a faint slide-and-click noise from the keyboard under regular use.

The joy of the solenoid edition is in, you guessed it, the solenoid. It fires away with every keypress when enabled, creating a sound more akin to a real typewriter than any mechanical keyboard we’ve ever heard. Click-clack fans will love it, while those with sensitive ears will scream at any cube neighbours that dare to buy one and switch it on.

Files are available on Github for the curious. We’ve seen some other great keyboards over the years, like this nifty split-board design. Video after the break.

Continue reading “Solenoid Keyboard Sounds Very Much Like A Typewriter” →

two USBValve devices on a table, both with a USB cable plugged in. The top one with a long narrow OLED display and the bottom one with a 128x64 OLED display.

Sleuth Untrusted USB Communication With USBValve

July 16, 2023 by Abe Connelly 11 Comments

USB devices are now ubiquitous and, from an information security standpoint, this is a terrifying prospect as malicious software can potentially be injected into a system by plugging in a compromised USB stick. To help get some piece of mind, [Cesare Pizzi] created USBValve to help expose suspicious USB activity on the fly.

The idea behind USBValve is to have the onboard microcontroller advertise itself as a storage device, pretending to have a filesystem with some common files available. When an unknown USB device is first inserted into the USB port on the USBValve tool, USBValve displays usage information, via the attached OLED screen, on whether the USB device is accessing files it shouldn’t be or immediately trying to write to the filesystem, which is a clear sign of malicious behavior.

The USBValve hardware is a straight forward composition of a Raspberry Pi Pico, an tiny I2C OLED screen and an optional PCB carrier board with a 3D printed spacer. The software uses Adafruit’s Tiny USB library along with the SSD1306AsciiWire library to drive the OLED display. And it’s all open source, including the code and PCB design files.

There’s a lot of security fun to be had with USB, from DIY dirt cheap Rubber Duckies to open source hardware Rubber Duckies, to discussions on the BadUSB exploits. The simplicity of the USBValve project allows it to be low cost, easy to use and can provide concise, critical information for a variety of real world threats.

After the break, be sure to check out [Cesare Pizzi]’s talk about USBValve at the SCC Insomnihack conference which has a wealth of information on how it fares against some known malware attacks, discussions on some of its shortcomings and potential avenues for improvement.

Thanks to [watchdog] for the tip!

Continue reading “Sleuth Untrusted USB Communication With USBValve” →

Students 3D Print Low Cost Braille Keypad

July 14, 2023 by Lewin Day 7 Comments

Numerical keypads are common entry devices for everything from home security systems to phones and more. Unfortunately, a great deal of them are difficult to use if you’re visually impaired. This high-contrast Braille keypad aims to solve those issues with simple design choices.

The keypad was developed as a school project by students [Nicholas Nguyen] and [Daniel Wang]. It uses a regular layout, with 1 at the top left and 9 at the bottom right. The keypad itself is 3D printed with large buttons for easier use. Each button has its numeral inlaid on the face which allows it to be easily filled in with paint for high-contrast readability.

The real neat feature, though, is that each individual button features its relevant number in Braille. The pips are directly 3D printed into the shape of each button. For those that familiar with the tactile writing system, this makes the keypad much easier to use. It obviates the need to guess at the keypad’s orientation, and we’re honestly surprised we don’t see this on more devices out in the wild.

We’ve featured a variety of neat Braille hacks over the years, including this neat tactile display.

Continue reading “Students 3D Print Low Cost Braille Keypad” →

Taking Mechanical Keyboard Sounds To The Next Level

July 13, 2023 by Bryan Cockfield 10 Comments

When it comes to mechanical keyboards, there’s no end to the amount of customization that can be done. The size and layout of the keyboard is the first thing to figure out, and then switches, keycaps, and then a bunch of other customizations inside the keyboard like the mounting plate and whether or not to add foam strips and other sound- and vibration-deadening features. Of course some prefer to go the other direction with it as well, omitting the foam and installing keys with a more noticeable click, and still others go even further than that by building a separate machine to make their keyboard activity as disruptive as it could possibly be.

This started as a joke among [ac2ev] and some coworkers, who were already teasing about the distinct sound of the mechanical keyboard. This machine, based on a Teensy microcontroller, sits between any USB keyboard and its host computer, intercepting keystrokes and using a small solenoid to tap on a block of wood every time a keystroke is detected. There’s also a bell inside that rings when the enter key is pressed, similar to the return carriage notification for typewriters, and as an additional touch an audio amplifier with attached speaker plays the Mario power-up sound whenever the caps lock key is pressed.

[ac2ev] notes that this could be pushed to the extreme by running a much larger solenoid powered by mains electricity, but since this was more of a proof-of-concept demonstration for some coworkers the smaller solenoid was used instead. The source code for the build can be found on the project’s GitHub page and there’s also a video of this machine in action here as well. Be careful with noisy mechanical keyboards, though, as the sounds the keys produce can sometimes be decoded to determine what the user is typing.