Adding RS232 To A Multimeter The Hard Way

November 12, 2011 by Mike Szczys 23 Comments

You might want to store information from a multimeter to be graphed over time. This comes with pretty much all of the high-end professional models. But if you buy a super cheap meter you can bet this isn’t an option. [Jazzzzzz] has found a way to pull the data from a $4 meter via RS232. It’s not impossible, but we definitely think he’s doing it the hard way. That’s because he’s not just tapping into a dormant feature. He’s actually adding a microcontroller to sample the data and push it via the RS232 protocol.

On the bright side, this is easier than building a multimeter from scratch. The sampling circuits are still being used, with a PIC 16F688 intercepting the signals as they enter the stock microcontroller. The signal he was after comes into the chip on just one pin, but to get the readings right on the PIC he had to use an OpAmp. That’s only part of the puzzle as he also needed a way to tell what the selector switch was set at. In the end, adding a potentiometer and reading its value let him calculate the position.

[Thanks Karl]

Talking Digital Calipers Make Engineering More Accessible

November 9, 2011 by Mike Nathan 14 Comments

talking-digital-calipers

The team over at NerdKits recently put together a device aimed to help make the process of measuring things more accessible to those with disabilities. [Terry Garrett] is a Mechanical Engineering student, and as anyone who is in the field knows, it’s a discipline which requires taking tons of measurements. Since [Terry] cannot see he was often asking classmates to assist in measuring items during labs, but when he got a job at a nearby design studio, he knew he would have to find a way to take those measurements on his own.

Enter NerdKits.

[Humberto] wrote in to share how he and his team built a set of talking digital calipers to assist [Terry] in his daily tasks. They based the design off a previous project they worked on, getting digital readout data from a set of calipers. The DRO information is fed into an ATmega382p, which pieces together pre-recorded sound bites to announce the size of the object being measured.

As you can see in the video below, the system looks to work very well, and [Terry] is quite pleased with his new talking tool. We love seeing these sorts of hacks, because they truly make a difference in people’s lives – excellent job!

Continue reading “Talking Digital Calipers Make Engineering More Accessible” →

This Panavise Jr. Speed Winder Should Be In Every Maker’s Toolbox

November 7, 2011 by Mike Nathan 34 Comments

panavise-jr-power-winder

Like many makers, [Chris] has a Panavise Jr. on his workbench that he uses for just about everything. The tiny vise is great for all sorts of tasks, and is often considered an indispensable tool. The only problem with the vise is the amount of time it takes to open and close the thing.

[Chris] estimates that it takes somewhere between 2 and 3 million turns of the crank to move the vise’s jaws from fully open to the fully closed position. He figured that his drill is far better at mindlessly turning circles than he is, so he sat down and designed a bit in Google Sketchup to spin the vise’s crank knob.

He fired up his MakerBot and printed out his first “Speed Winder” drill bit. It was decent, but he thought it could be better. After a handful of revisions, he was finally happy with the results. He says it works great, and has posted the model on Thingiverse so that everyone can print one of their own.

Continue reading to see how [Chris] created the bit along with how much time this thing saves him. Continue reading “This Panavise Jr. Speed Winder Should Be In Every Maker’s Toolbox” →

HEX Out Reveals The Secrets Your Data Bus Holds

November 7, 2011 by Mike Szczys 5 Comments

[Quinn Dunki] is looking to augment the tools she has available at her electronics bench and built the HEX Out as a mock-logic sniffer. The device reads 8 or 16-bit inputs, showing the current state of those connections on a 7-segment display. This requires that you’re comfortable reading Hex codes, but if you’re not it’s almost like studying flash cards; before long you’ll be able to read them without thinking about it.

She’s blogging about the design and build process in three parts. The link above is the first installment where she shares the development process for the top layer which hosts the display hardware. The other two parts should be up for your enjoyment in the next couple of weeks.

You’ll notice her design on this portion of the project still requires a lot of point-to-point soldering, even though she etched her own circuit boards. We didn’t look too closely, but it seems this would be worth going to the trouble of etching a double-sided board if you can.

UPDATE: Part Two is now available

DIY Spot Welder Can Join Anything Together, Even Copper

November 6, 2011 by Mike Nathan 35 Comments

copper-spot-welder

Hackaday reader [David] was looking for a cheap and easy way to spot weld copper tabs together. As he notes in his writeup, the properties of copper which are most enticing, such as high thermal capacity, make welding it all that more difficult. His home-brew method of spot welding is admittedly quick and dirty, but it does get the job done quite well.

He started off with an array of four 2.5V @ 2600 Farad ultra capacitors, which provide the high current required to do copper spot welding properly. They are wired in series and connected to his electrodes using heavy gauge wire. The graphite-tipped electrodes were an interesting DIY job themselves, cleverly constructed using copper tubing and a graphite block. The most simple/dangerous/clever part of the whole rig is his trigger mechanism, which consists of a pair of copper blocks that he bangs together manually to complete the circuit.

[David] is well aware that the setup is just a touch rough, but according to him it makes great welds, and it’s only a proof of concept at this point. He has a hefty list of improvements to make for the final version, including a different switching method among a few other safety precautions.

Millivolt Meter Nixie Clock

October 25, 2011 by Brian Benchoff 9 Comments

Surprisingly, up until a year ago, [Jimmy] hadn’t seen a Nixie tube. Awful we know, but he has come around to the beauty of glowing numbers in a tube. He recently found an old millivolt meter in a junk pile that used Nixie tubes. The wondrous orange glow beckoned him, so [Jimmy] decided to build a clock.

Just about all of the Nixie clocks we’ve seen (including non-clock builds) rely on building a controller for the Nixie tubes. The controllers range from Nixie Arduino shields to the good ‘ol 74141 IC. [Jimmy] realized he didn’t need to bother with controlling the tubes in an already functional millivolt meter – he only needed to send the right voltage.

For his clock build, [Jimmy] used an Arduino to output a voltage through a bunch of resistor dividers. For example, if the time is 12:30, the output voltage will be 12.30mV. Using this technique, the values for the needed resistors don’t exist, so a little bit of PWM means the Arduino keeps fairly good time.

There’s one added bonus of [Jimmy]’s clock – because the voltage varies around 0.01mV, the finished project acts like a digital version of Lord Vetinari’s clock. It may not be perfect, but at least a nice piece of equipment was saved from the trash.

Cellphone Microscope For About $20

October 19, 2011 by Mike Szczys 30 Comments

Medical-grade microscope photography for $20 might be a game changer in areas where medical services are unavailable. This particular hack uses an iPhone’s 2 megapixel camera, as well as a tiny glass marble, to magnify a sample to about 350 times its actual size. The two images seen on the left are red blood cells photographed with the improvised microscope. The main issue with this magnification method is a very thin plane of focus that is overcome with processing in software.

This makes us think of the microscope hack that shined a laser through a droplet of water, to project the image on a wall. The concept was later refined to work with samples on glass slides. There are a couple of distinct advantages to using this cellphone-based method. First, the sample can be seen with its true colors. Second, you not only magnify the sample, but you have a digitized image already on a device that connects to the Internet. If you’re trying to make a medical diagnosis this can easily be sent to a qualified professional for analysis.

The team that came up with this technique also figured out how to build a cellphone-based spectrometer for just a few bucks. The image in the upper right is the result of that hack. Both have a step-by-step build guide on the page linked at the top. The microscope is just a glass bead in a piece of rubber, as seen here. The spectrometer is a bit more involved.

[Thanks Fabien]