Bicycle Powered Sander

January 12, 2014 by James Hobson 23 Comments

sanding

[Andy] does a lot of framing and needed a way to sand down pieces at proper angles. He goes by the moniker [Organikmechanic] on YouTube, and as such is trying to rely less and less on electricity — so he’s created this hand-powered sander using components from a bicycle.

His first iteration just used the spindle off of a bicycle wheel as the main axle, but he quickly found it wasn’t rigid enough for the sanding disk. Instead he decided to make use of the entire crankshaft assembly off of an old bicycle. He cut the frame down to size, removed one of the pedals, and shortened the other one to a more useful hand cranking length. The main gear of the bicycle provides a large and sturdy mounting surface for his home-made sanding disk which consists of a large piece of rounded chipboard.

It’s a pretty clever use of recycled parts — but what do you think? Are you environmentally inclined enough to give up your power tools? A full video explanation of the project is after the break.

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A Simple (and Dirty) Bill Of Materials And Stock Management Utility

January 9, 2014 by Mathieu Stephan 36 Comments

As many readers may already know, when I’m not featuring your projects or working on the mooltipass I try to make simple things that may be useful to electronics enthusiasts. My latest creation is a simple bill of materials generation tool, which can also do simple stock management. Unfortunately for Linux users, this utility is made using Visual Basic functions in an Excel file.

It works fairly simply: just enter your schematics’ components references in the excel sheet, along with the corresponding Digikey webpage address. Click on the “fetch” button and the script will automatically get all your component characteristics from the internet and tell you the component costs depending on the number of prototypes you want to make. Then click the “sort BoM” button and your BoM will automatically be sorted by component type and value. Another functionality allows you to check that all the components present in your BoM are also present on the (very simple) Kicad generated one. Finally, using another Excel sheet containing your current stock, the Bill of Materials will let you know if you have enough components for the assembly stage. A video of the tool in action is embedded after the break, and you can download the BoM template here (.XLSM file) and the corresponding stock file there (.XLSM file).

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Mooshimeter: The ‘Why Didn’t I Think Of That’ Multimeter

January 8, 2014 by Brian Benchoff 110 Comments

Despite how useful multimeters are, there are a lot of limitations you just don’t think about because they’re the way electronic measurement has always been done. Want to measure voltage and current simultaneously? Better get two meters. Measuring something in a dangerous, inaccessible, or mobile place? You could rig up a camera system to show the meter’s display on a monitor, you know.

Mooshimeter is the better way of doing things. It’s a multichannel multimeter that communicates with your cell phone over a Bluetooth connection. With two channels. the Mooshimeter makes it easy to graph voltage against current to plot a beautiful IV curve on your smart phone. Being a wireless multimeter means you can stick the Mooshi inside a robot and get instantaneous feedback of how hard you’re driving your motors.

Far from being a two-trick pony, the Mooshimeter is actually a pretty good multimeter by itself. It can handle 600V and 10A with 24 bits of resolution. Here are the complete specs. The Mooshimeter is available for preorder here for $100 USD.

A FPGA Controlled Reflow Oven

December 28, 2013 by Eric Evenchick 33 Comments

For Christmas, [Hamster]’s wife gave him a mini-oven. Later that day, he tore it apart and built this FPGA controlled reflow oven.

We’ve seen plenty of reflow oven builds in the past. Most of those projects use a microcontroller to do closed loop control, sensing the temperature and toggling the heating element to hit a set point. This build uses the Papilo One FPGA development board as a controller. It implements a state machine that meets the reflow profile of the solder paste, ensuring SMD components are soldered properly.

The oven uses a MAX31855 to read temperature from a thermocouple. This device provides amplification, cold junction compensation, and analog to digital conversion which spits out the temperature over SPI. To control the heater, a 40A solid state relay is used.

The VHDL code that drives this oven is linked in the writeup, and has some interesting bits for those looking to experiment with FPGAs. It includes an SPI interface, display driver, and the temperature state machine logic.

Fubarino Contest: Micro Voltmeter

December 28, 2013 by Mike Szczys 6 Comments

recorte

This collection of hardware is a diy voltmeter. It can measure up to 17V with 1 microvolt resolution while taking seven samples per second. The LTC2400 ADC board is used to make the measurements, with the Arduino processing the output and taking care of the display and user input buttons.

In addition to showing off what the thing can do in the video after the break, [Luis] gives us a look at the easter egg he added to the project. When you have a source that is very precisely 12V, the meter will read out Hackaday.com!

Incidentally the display used in this hack is one we’ve seen before. Obviously this is a convenient way to add interactive controls to your projects.

This is an entry in the Fubarino Contest for a chance at one of the 20 Fubarino SD boards which Microchip has put up as prizes!

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Fubarino Contest: Hackaday In Your Soldering Iron

December 26, 2013 by Brian Benchoff 3 Comments

Solder

Besides a coffee pot, the most important tool on the electronic tinkerer’s workbench is the soldering iron. Surprisingly, though, we haven’t seen many people build their own soldering stations. [Pjkim] did, and went so far as to include an easter egg for our Fubarino contest.

A few years ago, [Pjkim] received a free Soldering Iron Driver from Dangerous Prototypes. This awesome kit provides everything you could want out of a soldering iron – USB and serial data logging, a 2×16 display, compatibility with a whole bunch of solder tips, and it’s completely reprogrammable.

[Pjkim]’s task for the Fubarino contest was to put an easter egg somewhere in the soldering iron. He did that by having the Hackaday URL display when the iron is ready for use. This isn’t the only firmware modification, either: the new firmware also debounces the button presses and adds auto repeat.

If you’re looking for some code, [Pjkim] put everything up on the Hackaday forums. There’s also a video showing off the easter egg available below.

This is an entry in the Fubarino Contest for a chance at one of the 20 Fubarino SD boards which Microchip has put up as prizes!

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Direct, Wall-Mounted Storage With Lasers And Polymorph

December 24, 2013 by Marsh 14 Comments

parts-storage-brackets

We’re sure everyone could use some more storage and organization in their workshop. [Nixie] is no exception, though he also hates sacrificing tabletop space for boxes. His solution was to attach them to the wall directly by hacking together some brackets. This hack allowed him to hang everything without using internal screws which were a pain to get at if he need to removed the boxes from the wall to take with him.

[Nixie] started by laser-cutting a negative pattern for a mounting bracket that would fit the dovetail rails already on the sides of the boxes. He then pressed a piece of polymorph into this mold, slid the bracket along the side of the box…and realized it wouldn’t work. The piece wiggled around too much because it did not sit firmly in the rail. Back at the drawing board, [Nixie] split the project into two steps. He cast the screw-hole portion of the bracket in its own separate mold, then cast the railing part of the bracket directly in the dovetail section of the box, providing him a much higher degree of accuracy. After joining the two pieces, [Nixie] had a sturdy support bracket that he duplicated and attached around the rest of the bins.