Solder Fume Extractor With Heat Recovery

December 8, 2013 by Phillip Ryals 49 Comments

When snow covers the landscape outside, you do your best to preserve the heat inside. [Tom] came up with a smart design for a solder fume extractor that includes a heat recovery ventilator. He created a housing which contains input and output sections. A fan is used to bring in outside air, passing it through a heat exchanger made of alternating panels of coroplast. (See diagrams of his setup after the break) This is really a simple design, and could be built in a couple of hours.

A little digging turns up some good information on making a heat exchanger like this one. [Tom] doesn’t mention the indoor temperature, so it’s difficult to calculate the efficiency he’s getting out of it. Apparently they can attain up to 70% heat transfer, depending on the size of the heat exchanger.

In the video, [Tom] mentions some obvious improvements that could be made, including more efficient fans, and a better housing that allows the core to be removed for cleaning. Still, this is a simple setup that provides a good proof of concept. Perhaps we’ll get to see a more permanent installation from [Tom] in the future.

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Hack Your Datasheets Using Datasheet.net

December 4, 2013 by Mike Szczys 19 Comments

datasheet-dot-net-snippet-example

If you use datasheets (which is probably every reader of Hackaday) you need to check out this tool that seeks to add modern features to the decades-old component specification delivery system. That link takes you to the announcement of the launch of Datasheet.net.

What you see above is the biggest feature the service brings to the table, the ability to create “snippets” from datasheets by clicking and dragging the area you’d like to save (you can even get a public link to the snippet). Once you have selected a snippet there are a few tools that allow you to make annotations on it. We’ve used the rectangle tool to highlight the clock speed and divider settings in this snippet for an ATmega328 uC. The interface also offers the ability to draw arrows, freehand, or to add text to the snippet. At the bottom of this example we used the description area to notate the fuse settings (in hex) which we most often use with this chip. These snippets and annotations can then be shared with other users of the service, and there’s also a comments section below the snippet for your team to use. See examples of this in the video below.

This solves one of our biggest beefs with PDF datasheets — the ability to jump back and forth and to easily find commonly used sections. This datasheet is 567 pages long and not fun to paw through looking for the same info repeatedly. It also offers rudimentary “favorite” flagging to keep a list of your oft-used sheets — but we’d like to see more options for categorizing our collection. We also find it hard to get by without the Table of Contents functionality we’re used to in our normal document view (evince). We’ve already pestered the lead developer, [Ben Delarre], to add this feature. He’s the same guy who came up with the schematic sharing site CircuitBee. Now would be a great time to mention that this service is owned by Hackaday’s parent company SupplyFrame.

Datasheet.net has a mammoth source of datasheets available through the search, but the list of planned feature additions includes datasheet upload. Also on the list is a “Discussion” feature which sounds interesting to us. What if, through the discussion engine, searching for datasheets also turned up a list of open hardware projects that use this part? We are also drooling over the ability to embed these snippets directly in webpages. [Ben] tells us that’s already built but they didn’t have time to add it to the UI before launch. Gone will be the days of taking screenshots of PDFs for your blog writeup!

PDF delivery of datasheets revolutionized access to information about electronic components. We’re hoping that this marks the next evolution. In addition to better working features, wouldn’t it be nice if you could actually get notifications when new datasheet revisions or errata were published?

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Over-powered Fume Hood Is Awesome

November 30, 2013 by James Hobson 16 Comments

fume hood

Recognize the Black & Decker unit up top? Yeah, that’s part of a leaf blower.

[Paul] does a lot of soldering. He had one of those cheap desktop fume extractors but it just wasn’t doing the trick. So after being inspired by the countless DIY fume hoods, like this one, he decided to try his hand at it. A sale on an electric leaf blower inspired a Saturday afternoon of hacking.

The leaf blower is one of those models that can also suck up leaves, so no modification was necessary. He still cracked it open though and upon taking it apart he discovered the motor is in fact a Universal Motor, that can run off of AC or DC! Not wanting to suck up his entire setup, he began to play with a variable power supply to determine the best voltage to run it at — 30V was the sweet spot. Quiet, but still powerful. A few simple modifications to the case and wiring, and it was good to go.

Next up was the enclosure, and like most fume hoods, he started with a large plastic bin. He also happened to have some nice aluminum profiles on the scrap heap that he used to finish the cut edges of the bin, and to support the leaf blower with. It’s done for now, but he also plans on cleaning up the wiring a bit more permanently and adding a proper carbon filter. You can still tell it’s a plastic bin, but we have to admit, it looks pretty nice!

Simple Dremel TRIAC Hack Repair

November 26, 2013 by Todd Harrison 31 Comments

It’s a wonderful thing to see a clever hack repair instead of disposing of a product. The best repair approach is finding exact replacement components, but sometimes exact components can’t be sourced or cross-referenced. Other times the product isn’t worth the shipping cost for replacement parts or you just don’t have time to wait for parts. That’s when you need to really know how something works electronically so you can source suitable replacement components from your junk bin to complete the repair. This is exactly what [Daniel Jose Viana] did when his 110 volt Dremel tool popped its TRIAC after he plugged it into a 220 volt outlet.

[Daniel] knew how the TRIAC functioned in the circuit and also knew that a standard TRIAC of sufficient specifications could be used as a replacement even if it didn’t have the correct form factor to fit the PCB layout. For [Daniel’s] tool repair he had to think outside the box enough to realize he could use some jumper wires and snuggle a larger TIC206E TRIAC that wasn’t meant for the device but still applicable into the housing where there was enough free space. A little shrink-wrap and all was good again. Sure the fix was simple, but let’s not trivialize the knowledge he needed for this repair.

And if you’re wondering if it worked, he notes that he’s been using this tool for three years since the repair. We thank [Daniel] for sharing this tip and allowing us to add this to our tool belt of Dremel repair tricks.

Building An LED Source For A Fiber Optic Ring Light

November 24, 2013 by Adam Fabio 2 Comments

[Peter] has finished up his fiber optic microscope light source. When we last visited [Peter] he created a dimmer circuit for a 10 watt LED. That LED driver has now found its final home in [Peter’s] “Franken-ebay scope”, a stereo microscope built from parts he acquired over several years. Stereo microscopes scopes like these are invaluable for working on surface mount parts, or inspecting PCB problems. [Peter] had the fiber optic ring and whip, but no light source. The original source would have been a 150W Halogen lamp. The 10 watt led and driver circuit was a great replacement, but he needed way to interface the LED to the fiber whip. Keeping the entire system cool would be a good idea too.

This was no problem for [Peter], as he has access to a milling machine. He used an old CPU heat sink from his junk box as the base of the light source. The heat sink was drilled and tapped for the LED. The next problem was the actual fiber whip interface. For this, [Peter] milled a custom block from aluminum bar stock. The finished assembly holds the LED, driver, and the fiber whip. A sheet metal bracket allows the entire assembly to be mounted on the microscope’s post. We have to admit, if we were in [Peter’s] place, we would have gone with a cheap LED ring light. However, the end result is a very clean setup that throws a ton of light onto whatever [Peter] needs magnified.

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Solder Sucker Meets Industrial Vacuum Pump

November 22, 2013 by Brian Benchoff 19 Comments

[borgartank] is starting a hackerspace with a few guys, and being the resident electronics guru, the task of setting up a half-decent electronics lab fell on his shoulders. They already have a few soldering stations, but [borgar] is addicted to the awesome vacuum desolderers he has at his job. Luckily, [bogar]’s employer is keen to donate one of these vacuum desolderers, a very old model that has been sitting in a junk pile since before he arrived. The pump was shot, but no matter; it’s nothing a few modifications can’t fix.

The vacuum pump in the old desoldering station was completely broken, and word around the workplace is the old unit didn’t work quite well when it was new. After finding a 350 Watt vacuum pump – again, in the company junk pile – [bogar] hooked it up to the old soldering station. Everything worked like a charm.

After bolting the new and outrageously large pump to the back of the desoldering station, [bogar] wired up a relay to turn on the pump with the station’s 24V line. Everything worked as planned, netting the new hackerspace a 18 kg soldering station.

A Pair Of Toaster Reflow Oven Builds

November 21, 2013 by Brian Benchoff 13 Comments

For some reason or another, the Hackaday tip line sometimes sees a short burst of submissions for the same project. The latest one of these was for toaster oven reflow stations. They’re both great builds and different approaches to making a useful tool out of home appliances.

First up is [Richard]’s build. he ended up with a fairly high-end build using a Rocket Scream Reflow Oven Controller Arduino shield. This shield accepts a normal K-type thermocouple and controls an external solid state relay with the Arduino’s PID library. [Richard]’s build has a few neat additions – a properly dremeled enclosure, computer fan, and a welding blanket for insulation. Now that we think about it, it’s odd we’ve rarely seen any sort of insulation in these reflow oven builds.

Next up is [Ray]’s version of a Black & Decker reflow oven. While not as fancy as [Richard]’s build, this one does have a few features that make it very interesting. Instead of messing around with thermocouples, [Ray] simply took a digital kitchen thermometer – a neat tool that already a thermistor in a compact metal probe – and read the analog value with an Arduino. To control the power, [Ray] is using a cheap 433 MHz radio transmitter to control a few remotely operated power sockets. It’s a very clever and inexpensive replacement for a SSR, especially since [Ray] had these power sockets just lying around.

So there you go. The same tool, built two different ways. A great demonstration of how you can not only build anything, but you can build anything any way you want.