Multicolor 3D Prints The Hard Way

October 19, 2011 by Brian Benchoff 6 Comments

After drooling over the Makerbot dual-head extruder, [Brett] decided to get off his duff and make a proper multi-color print.

[Brett] has been making a few bottle openers for friends and has been successfully experimenting with switching filaments in the middle of a print. For his “Saturday Killer” bottle opener, he decided to push multicolored prints to the limit. For the “Saturday Killer,” [Brett] decided to print an abridged version of the classic Simpsons quote, “Beer, the cause of, and solution to, all of life’s problems” on the side of a bottle opener in 4 different colors.

The files necessary to print the Saturday Killer were generated in OpenSCAD. The general principle behind the design is to generate separate .STL files for the bottle opener and the sides, split those files into 2-layer chunks, and print those files while constantly adjusting the z-height. It’s not called the Saturday Killer for nothing, so [Brett] had to change the color of his filament 25 times.

A much simpler version of a complex multi-color print is [Brett]’s Shepard Fairey inspired self-portrait. Still, we’re thinking a dual head extruder is somewhere in [Brett]’s future. At least he’s got the technique down.

Modding An Inkjet For PCB Production

October 17, 2011 by Brian Benchoff 49 Comments

Like all of us, [Ryan] is tired of waiting for board production houses. To reduce some of that turnaround time, he modded an Epson inkjet into a PCB printer. The Instructable of his build is extremely thorough and it looks like he’s getting some quality boards out of his project

The build started off by disassembling an Epson C86 printer he had lying around the house. Going with an Epson printer is important – Epsons have a piezo print head accepts ink that would clog other printers. After tearing all the plastic off his printer, [Ryan] set to work raising the printer (or lowering the bed, whatever) and was off to the races.

The cartridges were filled with etch-resistant yellow ink and a piece of copper clad put onto the printer. After printing, [Ryan] etched his board in ferric chloride. Sadly, he’s getting small pinholes in his traces where a bit of the ink was eaten during etching. He’s tried HCl and Peroxide, but those turn his boards into green junk.

If you’ve got any tips to help [Ryan] out, leave them in the comments. Before that, check out the printing demo [Ryan] put up.

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Surface Mount Solder Assitant

October 14, 2011 by Mike Szczys 10 Comments

Make sure those tiny parts know their place by using this surface mount solder assistant (translated). It’s like a clamp for small packages; gravity and a needle to hold them in place while you do some hand soldering. [Red Devil] started the built by soldering together some brass rails into a hinged frame with a clamp to accept the needle tip. Next, a pair of tubes were added to accept LEDs which light the work area (we think that’s a fantastic touch). Finally, the assembly was mounted to the corner of a square base that makes up the work surface.

This is basically a complex version of a simple gravity clamp. But if you’re doing some assembly line soldering this would be indispensable. For this kind of work, custom jigs are often built. That would still be the case, but this armature removes the need of building something into each jig to hold the SMD components in place.

Laser Level Tripod Made From Recycled Parts

October 14, 2011 by Mike Nathan 6 Comments

laser_level_tripod

[msuzuki777] is a self-proclaimed “Lazy Old Geek” with way too much free time on his hands. He recently picked up a laser cross and figured that he would use some of that time to make a laser tripod for various projects around the house.

He pulled out an old camera tripod, and modified an unused CD jewel case so that it could be screwed onto the traditional camera mount. He added three bolts to the platform, on which he mounted another CD case, letting him adjust both the laser platform as well as the tripod.

He put together a simple power supply for the laser, and then mounted it on a pair of CDs sandwiched on top of one another. The CD platform was then popped onto the guts of an old CD player, allowing him to spin his laser pointer in any direction without having to re-level it.

The laser cross tripod certainly looks a bit complicated, but [msuzuki777] says it works a treat, allowing him to easily hang pictures and the like. He also mentions that he wants to throw an Arduino at it to automate the leveling process, which is something we’d love to see.

Making The Most Of Your Diy Development Boards

October 7, 2011 by Mike Szczys 10 Comments

[Rajendra] built a rather impressive development board based around a PIC microcontroller. At its center, he’s got a PIC 16F1827 chip, but we think the design is easily adapted to your microcontroller of choice.

The I/O pins on the microcontroller aren’t actually connected to any of the components on the board. Instead, female pin headers neatly organize the pins grouped by their register. Jumper wires make for quick connections to all of the available peripheral devices. There’s an additional header for connecting the PICKit programmer, and the small blue breadboard lets you add your own components to the mix, or lets you utilize the board with a different microcontroller.

[Rajendra] took the time to carefully label all of the connectors, removing the guesswork (or pin counting) from the setup process. Many of the peripherals are i2c devices, and there’s a pin header to connect more, or to sniff the data using a Bus Pirate or other tool.

Quick And Easy DIY PIC Development Board

October 5, 2011 by Mike Nathan 27 Comments

diy_pic_dev_board

A few months back, [Phil] was looking to get into PIC development, but he couldn’t seem to find a simple development board for the PIC16F883 microcontroller he wanted to use. Since no retail offering had exactly what he was looking for, he decided to put together a dev board of his own.

He spent a couple hours in Eagle, putting together a simple board layout. [Phil] then busted out the iron and copper clad, making his dev board a reality using the tried and true toner transfer method.

He says that the board itself is quite simple, consisting of little more than the PIC, an LM1117 linear voltage regulator, and all the pin headers you could possibly need. While very basic and not necessarily a hack, we do like seeing people make their own tools when the market doesn’t provide what they want.

If you have been looking around for a simple PIC development solution, be sure to swing by [Phil’s] site – all of the schematics and layout files are free for the taking.

Makita Jobsite Radio Gets A Few Extra Bells And Whistles

October 4, 2011 by Mike Szczys 14 Comments

[Jose] added several features to a Makita AM/FM jobsite radio, and did such a good job that you can’t tell they weren’t originally part of the design. The original radio has a compartment for a battery pack used with Makita’s line of rechargeable tools, and offers AM/FM radio, as well as auxiliary audio playback via a pair of speakers. [Jose] augmented those speakers by adding a pair of tweeters as well.

Next on his list of features were a couple of power bus add-ons. In the image on the right you can see the results of adding an automotive cigarette lighter to the side of the unit. Opposite this you’ll find a pair of USB ports that are activated by a lighted toggle switch. The ports are part of a USB car charger that is patched into the battery with a flip of that switch.

Finally, there’s a built-in Bluetooth audio receiver that connects to the auxiliary input. As shown in the image on the left, he can now play tunes from his cellphone without the need for a cord. See him showing off the device in the video after the break.

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