AV Test Box Meets The Incredible Shrink Ray

March 17, 2011 by Mike Nathan 7 Comments

mini_avtester

[Chris] recently finished building a miniscule AV Test Box, capable of fitting inside a standard Altoids tin. It is a revision of a project he constructed a few years ago. His previous test box worked well, but was large and cumbersome – definitely not something you would want to carry around from place to place with any frequency.

The new test box does everything its predecessor is capable of, which includes displaying an 800×600 VGA test pattern as well as generating sound signals for testing audio systems. He updated the circuit design a bit, employing a newer PIC processor to run the show, otherwise most of the design details have remained the same, form factor aside.

His build log is full to the brim with details as usual. You will find thorough descriptions of all the components he used, schematics, source code, as well as the theory behind the build.

Be sure to check out the video embedded below of his new AV tester in action.

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Lego Minifig Multimeter Makes Resistor Sorting A Lot More Fun

March 17, 2011 by Mike Nathan 21 Comments

lego_minifig_multimeter

While there’s typically not much room on our work bench for toys, [David] over at Robot Room has put together a pretty cool multimeter for which we would make an exception.

His Lego Minifig multimeter is constructed using mostly standard off-the-shelf Legos, and a pair of Minifigs he modified to suit his needs. Translucent Minifig heads were sourced online to allow the neck-mounted LEDs to shine through, and each of the bodies were drilled out in several places to accommodate the wires he uses to take measurements.

The multimeter will display the resistance of any item from 10 – 10,000,000 Ω, as well as measure the voltage of any battery you can manage to fit under the Minifig’s metal wrench. The multimeter takes measurements using an ATmega168, and relays that data through a serial to USB converter connected to a nearby computer. The computer is host to a .NET application he wrote which displays and speaks both the resistance and voltage values.

Keep reading to see a quick video walkthrough and a demonstration of the multimeter at work.

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Adding Digital Storage To An Analog Scope

March 16, 2011 by Mike Szczys 14 Comments

This is a hack in the finest sense of the term. It not only allows you to capture data from an analog oscilloscope for later analysis, but provides you with a great tool if you’re posting on the Internet about your projects. [J8g8j] used an empty cashew container to add a camera mount to the front of his scope. This is possible because the bezel around the display has a groove in it. A bit of careful measuring helped him make an opening that was just right.

You can see that the red cap for the jar holds the camera and gave him a bit of trouble in the original prototype. This version has a tray where camera sits, which replaces the Velcro with didn’t hold the camera level the first time around. He’s also painted the inside of the clear plastic to reduce glare on the oscilloscope readout. Black and white images seem to come out the clearest, but it can be difficult to make out the grid lines. The addition of LEDs to help them stand out is one of the improvements we might see in the future.

Beginner Project: Super Cheap Magnetic Mixer

March 16, 2011 by Jesse Congdon 23 Comments

[wesdoestuff]’s mother needed a clean way to mix together fragrance oils. Being the stand up kinda guy he is, [Wes] threw together a few spare parts to make this Magnetic Stir Plate.

The whole setup is amazingly simple. Pry the fins off of an old computer fan, glue a couple magnets to the fan’s hub. Drill a hole for a DC connector, find some sort of cover and.. Bob’s your uncle! [Wes] advises that you test the spacing of the magnets on the hub before gluing them permanently, as they can be a bit tricky to align.

The stir bar for non food items is a magnet bar from one of those crazy magnet and ball bearing toys, it is basically just a solid magnet covered in plastic. Food safe bars can be acquired, though they are not as cheap. With all that room under the hood we would love to see him throw in some kind of a PWM speed control but that could be a bit complicated. Most of us could throw this together from spare parts. Video after the jump!

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USB Man-in-the-middle Adapter

March 16, 2011 by Mike Szczys 21 Comments

The module works as a pass through, providing access to data and power lines for a USB device. [BadWolf] built it in order to sniff out communications between peripherals and the Universal Serial Bus. For now it just provides access to the different signals, but we think there’s quite a bit of usefulness in that. First off, the power rail is mapped out to a jumper, making it dead simple to monitor the voltage stability or patch in a multimeter to get feedback on current consumption. But you can also see in the foreground that a pin socket makes it easy to tap into the board using jumper wires. We think it would be a great breadboard adapter for USB work that would continue being useful after you’ve populated your first PCB for the prototype.

[BadWolf] has other plans in store for it though. He wants to intercept and decipher the communications happening on the data lines. In the video after the break he mentions the possibility of using a Bus Pirate for this (we have our doubts about that) but plans to start his testing with an STM32 discovery kit. We can’t wait to see what he comes up with.

DsPIC-based Spectrum Analyzer

March 16, 2011 by Mike Nathan 6 Comments

spectrum_analyzer

[Debraj] wrote to us describing a project he recently completed – a simple, compact spectrum analyzer using a 16-bit dsPIC microcontroller.

The analyzer is fed an analog signal, which is passed through a large resistor followed by an opamp. A DC offset is then applied to the signal, after which it is passed through a software-programmable gain amplifier before being fed into the dsPIC’s analog input. A Fast Fourier Transform calculation is done using code provided by the PIC’s manufacturer once 128 samples have been collected. The results are then displayed on the attached LCD in real-time.

If you get a chance, take a look at the video embedded below for a walkthrough and demonstration of his analyzer. [Debraj] says that the analyzer was built to measure harmonics in his home power lines, but for demonstration purposes, he has used a simple function generator instead.

If you’re interested in seeing some other spectrum analyzers, be sure to check out these items we featured in the past.

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Battery Capacity Tester Lifts The Veil On Manufacturer Capacity Claims

March 14, 2011 by Mike Nathan 24 Comments

battery_cap_tester

[Nick] was tasked with building a battery capacity tester by one of his teachers in order to test some aftermarket batteries that were purchased for their Vex robotics lab. The batteries were cheaper than the official version, but boasted more than twice the capacity. Fairly skeptical of the rating, he got to work designing his circuit.

He originally planned on discharging the battery through a resistor and measuring the voltage with a PIC microcontroller. After prototyping the circuit, he found that the PIC did not have enough storage space for the data he was collecting, and that there were issues with fluctuating current as the voltage decreased.

Undeterred, he built a new tester using a Teensy microcontroller and a different discharging circuit using a LM317T. This second version not only included an LCD screen to track the discharging process in real-time, but it also dumps all of the data and calculations to a spreadsheet on the computer connected to the Teensy.

The capacity tester works pretty well, according to [Nick]. He says that most batteries overestimate their capacity, and that his meter is getting readings within an acceptable variance when testing known good batteries. What about those knock-off batteries from China? He discovered that they can hold about half the charge that they claim – it’s a good thing he decided to test them out!

While he provides the software he used for the tester, there are no schematics to be found. Check out some of the other battery capacity testers we have featured in the past for tips on building one yourself.