Tractors And The Right To Repair: It’s Going Global

June 8, 2021 by Jenny List 65 Comments

For more than a few years now, we’ve been covering the saga of tractors from the larger manufacturers on which all components are locked down by software to the extent that they can only be replaced by officially sanctioned dealers. We’re thus pleased to see a couple of moments when the story has broken out of the field of a few farmers and right-to-repair geeks and into the mainstream. First up: a segment on the subject from NPR is worth a listen, as the US public radio station interviews a Montana farmer hit by a $5k fuel sensor on his John Deere as a hook form which to examine the issue. Then there is a blog post from the National Farmers Union, the body representing UK farmers, in which they too lay out the situation and also highlight the data-grabbing aspects of these machines.

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Ryobi Power Packs As Ebike Batteries

June 7, 2021 by Jenny List 42 Comments

By now, the process of creating custom lithium-ion battery packs is well-known enough to be within the reach of most makers. But it’s not a path without hazard, and mistakes with battery protection and management can be costly. Happily for those who are apprehensive on the battery front there’s a solution courtesy of a group of engineering students from the University of Pittsburgh. Their project was to convert a pedal bicycle to electric assisted power, and in doing so they didn’t make their own pack but instead used off-the-shelf 40V Ryobi power tool packs.

The bike conversion is relatively conventional with the crank replaced by a crank and motor assembly, and a pair of the Ryobi packs in 3D-printed holders on the frame. The value in this is in its reminder that these packs have evolved to the point at which they make a viable alternative to a much more expensive bike-specific pack, and that their inclusion of all the balancing and protection circuitry make them also a much safer option than building your own pack. The benefits of this are immense as they bring a good-quality conversion within reach of many more bicycle owners, with all parts being only a simple online order away. Take a look at the video below the break for more details.

Those Ryobi cells certainly seem to have carved themselves a niche in our community!

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Baby C-17 Sends Imaginations Soaring

June 6, 2021 by Roger Cheng 17 Comments

The C-17 Globemaster III is a military cargo jet that can carry what their commercial counterparts can’t, to places those other planes can’t go. The people who keep these planes flying are proud of their capable airlifter, but it’s hard to show them off. Solution: build a scaled-down version more suitable for driving off base for a parade down Main Street and other community events.

While the real thing was built under an expensive and contentious military procurement process, the miniature was built with volunteer labor using castoff materials. The volunteer force included maintenance crew whose job is to know the C-17 inside and out. Combined with fabrication skills that comes with the job, the impressive baby plane faithfully copied many curvatures and details from full-sized originals. (Albeit with some alteration for its cartoony proportions.) Underneath are mechanicals from a retired John Deere Gator utility vehicle. They usually resemble a large golf cart except with a cargo bed and more rugged suspension. Basically they are to golf carts as a C-17 is to a 767. Amusingly, the little plane has its own rear loading ramp, superficially preserving the cargo-carrying capacity of the original Gator chassis.

Interior features continue, though the official picture gallery doesn’t show them. There is a flight deck with control panels and various sights and sounds to keep visitors entertained. Enough details were poured into the exhibit that some people had to ask if the little plane can fly, and the answer is a very definite no. The wings, and the engine pods mounted to them, are only for show carrying The Spirit of Hope, Liberty & Freedom. It is quite a long official name for such a short stubby thing.

We always love to admire impressively put-together miniatures, and not all projects require skill of aircraft mechanics. Like this very approachable miniature forklift project. But there are plenty of other projects whose skills put us in awe, like this remote-control car powered by a miniature V-10 engine.

[via The Museum of Flight]

The Many Levels Of Autonomous Motoring

May 28, 2021 by Jenny List 40 Comments

For years now we have been told that self-driving cars will be the Next Big Thing, and we’ve seen some companies — yes, Tesla but others too — touting current and planned features with names like “Autopilot” and “self-driving”. Cutting through the marketing hype to unpacking what that really means is difficult. But there is a standard for describing these capabilities, assigning them as levels from zero to five.

Now we’re greeted with the news that Honda have put a small number of vehicles in the showrooms in Japan that are claimed to be the first commercially available level 3 autonomous cars. That claim is debatable as for example Audi briefly had level 3 capabilities on one of their luxury sedans despite having few places to sell it in which it could be legally used. But the Honda Legend SENSING Elite can justifiably claim to be the only car on the market to the general public with the feature at the moment. It has a battery of sensors to keep track of its driver, its position, and the road conditions surrounding it. The car boasts a “Traffic Jam Pilot” mode, which “enables the automated driving system to drive the vehicle under certain conditions, instead of the driver, such as when the vehicle is in congested traffic on an expressway“.

Sounds impressive, but just what is a level 3 autonomous car, and what are all the other levels?

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All-Wheel Drive Bicycle Using Hand Drill Parts

May 26, 2021 by Danie Conradie 33 Comments

A skilled mountain biker can cross some extreme terrain, but [The Q] thought there might be room for improvement, so he converted a fat bike to all-wheel drive.

The major challenge here is transferring pedal power to the front wheels, especially around the headset. [The Q] solved this by effectively building a differential from the parts of a very old hand drill. Since the front wheel needs to rotate at the same speed as the rear, one long chain loops from the rear wheel to the headset, tensioned by a pair of derailleurs. This front sprocket turns a series of spur gears and bevel gear arranged around the headset, which transfers the power down to the front wheel via another chain.

It would be interesting to feel what the bike rides like in soft sand, mud, and over rocks. We can see it has some advantages in those conditions but were unsure if it would be enough to offset the penalty in weight and complexity. The additional chains and gears certainly look like they’re asking to catch foliage, clothing, and maybe even skin. However, we suspect [The Q] was more likely doing it for the challenge of the build, which we can certainly appreciate. With the rise of e-bikes, adding a hub motor to the front wheel seems like a simpler option.

We’ve seen several interesting bicycle hacks over the years, including a strandbeest rear end, 3D printed tires and an automatic shifter. Continue reading “All-Wheel Drive Bicycle Using Hand Drill Parts” →

Putting LEDs In Motorcyle Tail Light Shows How Trivial Becomes Tough

May 25, 2021 by Donald Papp 55 Comments

[Maarten Tromp]’s replacement of his motorcycle’s tail light with LED equivalents is a great example of something that every hacker learns sooner or later: interfacing to and working around existing parts can turn a trivial-seeming task into a much bigger job than expected. The more one has to work within the constraints of an existing system, the more opportunities there are for roadblocks and surprise issues to stall progress, and this project is a great example of that.

[Maarten]’s 1999 Honda ST1100 Pan European motorcycle had no aftermarket options for an LED rear light assembly, and he wasn’t too keen on just installing a generic module to replace the original. Instead, he resolved to purchase and disassemble a used factory assembly, and replace the incandescent lamps with some equivalent LEDs. Replacing bulbs with LEDs sounds easy, but doing the job right took [Maarten] almost two weeks in the end.

Problems started early with simple things like how to open up the light assembly itself. The unit isn’t user-serviceable and isn’t intended to be opened, and the parts are sealed shut with a waxy substance. Fortunately, heat does the trick. Another early hitch was the curved base of the light assembly, which made mounting flat perfboard or veroboard a challenge. In the end, [Maarten] settled on a triangular grid of high-brightness LEDs, driven with LM317 regulators configured as constant-current supplies, mounted on some protoboard cut to fit the unique curve of the assembly. The result accepts the wide voltage range of the motorcycle’s battery (from 10.5 V to 14.5 V) and can still function even if some individual LEDs stop working.

The project has one more example of how working around existing hardware can be a pain. [Maarten] had originally intended to swap out the turn signal lamps for LEDs as well, but there is a glitch. The motorcycle’s turn signal relay will do a fast blink pattern if burnt-out turn signal lamps are detected. Since LEDs consume considerably less current than the original bulbs, the relay will remain stuck in the fault condition. There are a few different ways around this, but it’s a problem for another day. For now, the tail light LED replacement is a success.

Working around existing hardware frequently brings unexpected challenges, but when safety systems (such as lights on a vehicle) are involved, it’s extra-important to make sure things are done right.

Ground Effect Drone Flies Autonomously

May 24, 2021 by Bryan Cockfield 14 Comments

There are a number of famous (yet fictional) sea monsters in the lakes and oceans around the world, but in the Caspian Sea one turned out to be real. This is where the first vehicles specifically built to take advantage of the ground effect were built by the Soviet Union, and one of the first was known as the Caspian Sea Monster due to the mystery surrounding its discovery. While these unique airplane/boat hybrids were eventually abandoned after several were built for military use, the style of aircraft still has some niche uses and can even be used as a platform for autonomous drones.

This build from [Think Flight] started off as a simple foam model of just such a ground effect vehicle (or “ekranoplan”) in his driveway. With a few test flights the model was refined enough to attach a small propeller and battery. The location of the propeller changed from rear-mounted to front-mounted and then back to rear-mounted for the final version, with each configuration having different advantages and disadvantages. The final model includes ~~an Arudino running~~ an autopilot program called Ardupilot, and with an air speed sensor installed the drone is able to maintain flight in the ground effect and autonomously navigate pre-programmed waypoints around a lake at high speed.

For a Cold War technology that’s been largely abandoned by militaries in favor of other modes of transportation due to its limited use case and extremely narrow flight tolerances, ground effect vehicles are relatively popular as remote controlled vehicles. This RC ekranoplan used the same Ardupilot software but paired with a LIDAR system instead of GPS to navigate its way around its environment.

Thanks to [TTN] for the tip!

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