3d printing

831 Articles

Liquid Piston Engine Finally Works

July 15, 2022 by 7 Comments

The first video from [3DPrintedLife] attempting to make a liquid piston engine was… well… the operative word is attempting. The latest video, though, which you can see below gets it right, at least eventually.. He has a good explanation of the changes that made the design better. Turns out, one change that made a difference was to turn a key part of the engine inside out. You can see the video below.

The first version would quickly break during operation and while the first new version didn’t work very well, it did stay in one piece which is a definite improvement.

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3D Print Your Own Multi-Color Filament

July 6, 2022 by 11 Comments

Interested in experimenting with your own multi-color filament? [Turbo_SunShine] says to just print your own, and experiment away! Now, if you’re thinking that 3D printing some filament sounds inefficient at best (and a gimmick at worst) you’re not alone. But there’s at least one use case that it makes sense for, and maybe others as well.

Printing with bi-color filament results in an object whose color depends on viewing angle, and part geometry.

There is such a thing as bi-color filament (like MatterHackers Quantum PLA) which can be thought of as filament that is split down the center into two different colors. Printing with such filament can result in some trippy visuals, like objects whose color depends in part on the angle from which they are viewed. Of course, for best results it makes sense to purchase a factory-made spool, but for light experimenting, it’s entirely possible to 3D print your own bi-color filament. Back when [Turbo_SunShine] first shared his results, this kind of stuff wasn’t available off the shelf like it is today, but the technique can still make sense in cases where buying a whole spool isn’t called for.

Here is how it works: the 3D model for filament is a spiral that is the right diameter for filament, printed as a solid object. The cross-section of this printed “filament” is a hexagon rather than a circle, which helps get consistent results. To make bi-color filament, one simply prints the first half of the object in one color, then performs a color change, and finishes the print with a second color. End result? A short coil of printed “filament”, in two colors, that is similar enough to the normal thing to be fed right back into the printer that created it. This gallery of photos from [_Icarus] showcases the kind of results that are possible.

What do you think? Is 3D printing filament mainly an exercise in inefficiency, or is it a clever leveraging of a printer’s capabilities? You be the judge, but it’s pretty clear that some interesting results can be had from the process. Take a few minutes to check out the video (embedded below) for some additional background.

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Fighting All That Can Go Wrong With Resin

July 4, 2022 by 6 Comments

[Jan Mrázek] is on a quest to make your resin 3D prints more accurate, more functional, and less failure prone. Let’s start off with his recent post on combating resin shrinkage.

When you want a part to have a 35 mm inner diameter, you probably have pretty good reasons, and when you draw a circle in your CAD software, you want a circle to come out in the real world. Resin shrinkage can put a kink in both of these plans. [Jan] identifies three culprits: resin squeezing, resin shrinkage, and exposure bleeding. And these three factors can add up in unexpected ways, so that you’ll get a small reference cube when you print it on its own, but large reference cubes when printed as a group. [Jan]’s article comes with a test piece that’ll help you diagnose what’s going on. Continue reading “Fighting All That Can Go Wrong With Resin” →

Full Printing Path Control Without Writing GCode

July 1, 2022 by 28 Comments

User-friendly slicing software is arguably the key software component that makes 3D printing approachable for most users. Without it going from a CAD design to a printing part would take hours, not seconds. As a trade-off you give up a lot of control over the exact path of the hotend, but most of the time it’s worth it. However, for some niche use-cases, having complete control over the tool path is necessary. Enter FullControl GCode Designer, a tool that gives you all the control without resorting to writing GCode directly.

FullControl takes an approach similar to OpenSCAD, where you define path geometries line by line. Need an array of circles? Choose the circle feature, define its origin, radius, starting position, and extrusion height, and define the spacing and axes (including Z) of the copies. Need a mathematically defined lamp shade? Define the functions, and FullControl generates the GCode. Non-planar printing, where your print head moves along all three axes simultaneously instead of staying at a constant Z-height is also possible. In the video after the break, [Thomas Sanladerer] demonstrates how he used FullControl to reduce the print time of a functionally identical part from two hours to 30 minutes.

FullControl is built on Microsoft Excel using Visual Basic scripting, which comes at the cost of long GCode generation times. It also doesn’t show the defined tool paths graphically, so the generated code needs to be pasted into a viewer like Repetier Host to see what it’s doing. Fortunately, a Python version is coming to should hopefully elevate many of these shortcomings.

We also featured some other GCode hacks in the last few months that bend existing GCode along a spline path, and a Blender plugin allows the surface textures of sliced objects to be modified.

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3D Printed Cartilage Ushers In Ear-a Of Custom Body Parts

June 29, 2022 by 16 Comments

When it comes to repairing human bodies, there’s one major difficulty: spare parts are hard to come by. It’s simply not possible to buy a knee joint or a new lung off the shelf.

At best, doctors and surgeons have made do with transplants from donors where possible. However, these are always in short supply, and come with a risk of rejection by the patient’s body.

If we could 3D print new custom body par/ts to suit the individual, it would solve a lot of problems. A new ear implant pioneered by 3DBio Therapeutics has achieved just that.

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Extruded Resin FDM Printing (With Lasers!)

June 22, 2022 by 24 Comments

At this point, 3D printers are nearly everywhere. Schools, hackerspaces, home workshops, you name it. Most of these machines are of the extruded-filament variety, better known as FDM or Fused Deposition Modelling. Over the last few years, cheap LCD printers have brought resin printing to many shops as well. LCD printers, like their DLP and SLA counterparts, use ultraviolet light to cure liquid resin. These machines are often praised for the super-high detail they can achieve, but are realllly slow. And messy —  liquid resin gets everywhere and sticks to everything.

We’re not exactly sure what [Jón Schone] of Proper Printing was thinking when he set out to convert a classic printer to use resin instead of filament, but it had to be something along the lines of “Can you make FDM printing just as messy as LCD printing?”

It turns out you can. His extremely well-documented research is shown in the video below, and logs his design process, from initial idea to almost-kinda-working prototype. As you may expect, extruding a high-viscosity liquid at a controlled rate and laser-curing it is not an easy task, but [Jón] made a fantastic attempt. From designing and building his own peristaltic pump, to sending a UV laser through fiber-optic cables, he explored a ton of different approaches to making the printer work. While he may not have been 100% successful, the video is a great reminder that not all projects have to go the way we hope they will.

Even so, he’s optimistic, and said that he has a few ideas to refine the design, and welcomes any input from the community. This isn’t even the only new and interesting approach to resin printing we’ve seen in the last few weeks, so we share [Jón]’s optimism that the FDM Resin Printer will work (someday, at least).

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3D Printer Helps Make A Neat Lyric Video

June 17, 2022 by 4 Comments

These days, it’s a lot easier to get attention online if your lovely music comes with some kind of visual accompaniment. Of course, shooting a full-scale music video can be expensive, so lyric videos have become a more affordable, approachable avenue that are growing in popularity. [prash] whipped one up recently with the help of a 3D printer.

The video is a timelapse of a 3D print, something we’re very familiar with around these parts. [prash] embedded words in the various layers of the objects to be printed. Thus, as the prints are laid down on the build plate, the words are revealed to the camera shooting the time lapse. The scene is further improved by shaping the prints to reference the lyrics of the song, and using attractive infill designs like spirals and stripes. There are even some strategically placed clouds and pretty lighting to improve the effect.

It’s a neat use of 3D printing, and an artful one at that. We’re pretty confident that [prash] has put together a highly unique lyric video, and it’s much more impressive than the dodgy 3D printing [Will.i.am] featured in his not-quite-a-Britney song a decade ago. Video after the break.

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