Getting The Heat On With A Thermal Camera

September 22, 2019 by Sharon Lin 13 Comments

Need a quick way to tell your temperature before work tomorrow? Student maker [The Marpe] recently fashioned a sleek home-use thermal camera that even looks like a point and shoot. It works as an Android hardware add-on by integrating the readings from a MLX90640 far-infrared (FIR) thermal sensor with a STM32F042F6Px microcontroller. All this connects to an Android application via USB (MicroUSB or Type C).

On the app, users are able to view, take photos, and display the resulting thermal images from the open thermal camera. The code for the open Android application is also available on his GitHub.

The FIR sensors contain a small array of IR pixels, integrated to measure the ambient temperature of the internal chip, and supply sensor to measure the VDD. Each pixel on the sensor array responds to the IR energy focused on it to produce an electronic signal, which is processed by the camera processor to create a map of the apparent temperature of the object. The outputs of the sensors and VDD are stored in an internal RAM and are accessible through 3.3V I2C. They’re not only low-cost and fairly high resolution, but also available by order on Digi-Key.

The microcontroller is based on the STM32 platform, with 32-bit performance, low-power operation (at 2V to 3.6V and 48 MHz) and is fairly low-cost. The custom-designed PCBs are fitted inside a 3D-printed casing with M2.5 inserts to ease assembly. [The Marpe] used an Esra soldering iron to create a heat insert tool for easier assembly and more consistent results with the heat inserts, which made for a nicer overall finish.

The project has since been presented at the Ljublana Mini Maker Faire in Slovenia and the Trieste Mini Maker Faire in Italy. Here, the open thermal camera is being tested out on a faulty PCB with a shorted component, showing the location of the short on the Android application’s thermal camera display.

Other uses for the camera could be home insulation inspection, water leakage detection, wildlife observation, or even figuring out if your soldering iron is hot enough to use. We’ll say it’s a pretty useful DIY project!

3D Printed Spuds Are Begging To Be Fired

September 17, 2019 by Danie Conradie 52 Comments

The ballistics of humble potato is a time-honoured research topic for everyone who likes things that go bang. The focus of such work is usually on the launcher itself, with the projectiles being little more than an afterthought. [drenehtsral] decided that the wares of the local organic ammunition supplier were not good enough for him and his minions, so he designed and then 3D printed some rifled potato cannon slugs.

The design was done using OpenSCAD, has a number of adjustable parameters like infill and rifling. We doubt that the rifling introduces any spin, since it is being fired from a smooth bore barrel, but as always 3D printing brings the capability to quickly test different ideas. A quick search on Thingiverse shows a number of 3D printed spuds, so [drenehtsral] is not the first give it a go. However, this did bring to our attention that the field of spud gun projectiles is begging to be explored.

There is enough space inside a projectile to fit an IMU and logging electronics, which would give some very nice empirical data (providing you can recover it of course) on spin, acceleration, and trajectory that can be used to further improve designs. Spring loaded stabilising fins would be cool, and maybe someone can even manage to implement some form of guidance? The possibilities are endless! If you’re up for the challenge, please document your work it and let us know.

As you would expect we have no shortage of potato cannon themed content, ranging from cartridge firing and bolt action versions to antenna launchers and Arduino-powered fire control systems.

Pan And Tilt To A New 3D Printed Business Model

September 11, 2019 by Kerry Scharfglass 11 Comments

When shooting video, an easy way to get buttery smooth panning and tracking is to use a mechanical device like a rail to literally slide the camera side to side. These range from what is essentially a skateboard to incredible programmable multi-axis industrial robots, a wide variety of which have been visible in the backgrounds of Youtuber’s sets for years. But even the “low end” devices can run hundreds of dollars (all that anodized aluminum doesn’t come cheap!). Edelkrone has been building lust worthy professional (read, pricey) motion setups for a decade. But in the last year they’ve started something pretty unusual; lowering prices with their Ortak series of 3D printed equipment. But this time, you do the printing.

In the FlexTILT Head 3D, everything in red is printed at home

Since the RepRap we’ve been excited about the future of democratized at home manufacturing, but to a large extent that dream hasn’t materialized. Printers are much more useful now than in the early days but you can’t buy a new mug from Starbucks and print it at home. But maybe that’s changing with Edelkrone’s offering.

When you buy an Ortak product you get one thing: all the fasteners and hardware. So the final product is more durable and appears more finished than what would pop out of your Prusa unaided. What about the rest of the device? That’s free. Seriously. Edelkrone freely provides STLs (including print setting recommendations) with detailed step-by-step assembly instructions and videos (sample after the break). Nice hack to avoid piracy, isn’t it?

Why choose the do-it-at-home style product? A significant price reduction of course! The Ortak line currently includes two products, the FlexTILT head you see above, and a skateboard-style slide called the SKATER 3D. Both of these were sold fully finished before making it to the DIY scene. The FlexTILT Head 2 comes in at $149 when you buy it whole. And when the PocketSKATER 2 was for sale, it included a FlexTILT Head and came to $249. Now? Each hardware kit is just $29.

So is this it? Have we hit the artisanal DIY micro-manufactured utopian dream? Not yet, but maybe we’re a little closer. Edelkrone is a real company which is really selling these as products, right there on their website along with everything else. They refer to it as “co-manufacturing” which we think is a clever name, and talk about expanding the program to include electronics. We can’t wait to see how the experiment goes!

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How’s That 2.5D Printer Working For You?

September 9, 2019 by Al Williams 35 Comments

We’ve noticed a trend lately that advanced 3D printing people are calling their normal print setup as 2.5D, not 3D. The idea is that while the machine has 3 axes, the actual geometry generation is typically only in the X and Y axis. The Z axis simply lifts up to the next layer unless you are working in vase mode. [Teaching Tech] wanted to experiment with real 3D printing where the Z axis actually helps build the shape of the printed object, not just advancing with each step.

As it turns out his first investigation linked back to one of our early posts on the topic. There’s been more recent work though, and he found that too. It took a little surgery to get more Z clearance, but nothing too serious — just a movement of a fan.

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Hackaday Podcast 034: 15 Years Of Hackaday, ESP8266 Hacked, Hydrogen Seeps Into Cars, Giant Scara Drawbot, Really Remote RC Car Racing

September 6, 2019 by Mike Szczys 5 Comments

Elliot Williams and Mike Szczys wish Hackaday a happy fifteenth birthday! We also jump into a few vulns found (and fixed… ish) in the WiFi stack of ESP32/ESP8266 chips, try to get to the bottom of improved search for 3D printable CAD models, and drool over some really cool RC cars that add realism to head-to-head online racing. We look at the machining masterpiece that is a really huge SCARA arm drawbot, ask why Hydrogen cars haven’t been seeing the kind of sunlight that fully electric vehicles do, and give a big nod of approval to a guide on building your own custom USB cables.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 034: 15 Years Of Hackaday, ESP8266 Hacked, Hydrogen Seeps Into Cars, Giant Scara Drawbot, Really Remote RC Car Racing” →

Tiny Two-Legged PCB Robot

August 19, 2019 by Sharon Lin 3 Comments

YouTuber and electronics engineer [Carl Bugeja] has a knack for finding creative uses for flexible PCBs. For the past year, he has been experimenting with PCB motors, using them on drones, robot fish, and most recently swarm robots. This is his final video in the vibro-bot series, and he’s got his best results to date. (Embedded below.)

He started off with flexible PCB actuators as robotic legs and magnets fitted into 3D-printed shells. The flexible PCB actuators work as inefficient electromagnets, efficient enough to react to a magnet when a current runs through, but not so efficient that they don’t release immediately.

The most recent design uses a rigid 0.6 mm FR4 PCB that acts as the frame to prevent the middle of the robot from bending. The “brain” of the robot is located at its center, which is connected to the flexible PCB actuators. Since the biggest constraint on his past robots was weight, he removed two of the legs to reduce the weight by 20%, resulting in straighter walks. He also added a Bluetooth module to wirelessly control the robot and replaced his old LiPo with a new, lighter battery (28 mAh, 15 C, 420 mA).

His latest video now shows that the robot is able to move forwards, backwards, and side to side. That’s a huge improvement over his previous attempts, which mostly resulted in the robot vibrating in place or flopping around his workbench. It’s not going to fetch you a beer, but it’s really cool.

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3D Printing Glass

August 8, 2019 by Al Williams 26 Comments

For most of us, 3D printing means printing in plastic of some sort — either filament or photo resin. However, we have all wanted to print in other materials — especially more substantial materials. Metal printers exist but they aren’t cheap. However, it is possible to print molds and cast metal parts using them. [Amos Dudley] prints molds. But instead of metal, he casts parts out of glass.

[Amos] covers several techniques. The first is creating a relief (that is a 3D shape that grows out of a base). According to the post, this prevents difficult undercuts. He then casts a mold from silica and uses a kiln to melt glass into the mold. You might expect to do that with a full-size kiln, but you can actually get an inexpensive small kiln that fits in your microwave oven.

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