A Custom, Workshop Squeezebox

May 1, 2015 by Brian Benchoff 3 Comments

Launched over 10 years ago, the Squeezebox was one of the most popular network streaming devices sold. The idea was simple: put some MP3s on a computer, connect the Squeezebox to a LAN, and stream those tunes. Someone at Logitech had the brilliant idea that MP3s and other audio files should be stored in an online service a while back, something that didn’t sit well with [Richard]. He went out and built his own Squeezebox with a Raspberry Pi, out of an ammo box, no less.

Most of the project is based on another Squeezebox Raspi mashup over at Instructables. This was a wall-mounted project, and not encased that keeps 7.62 ammunition secure during transport. It did, however, provide enough information for [Richard] to use in his project.

To make his Squeezebox look a little more industrial and sturdy, he cut a few holes in a NATO ammo can for speakers, a TFT touchscreen display, and a USB charger port. Inside, a pair of powered speakers, a USB hub, and a powerbank were added, making this a portable streaming solution that can take a beating.

Active “Dart-Sensing” Makes Your Nerf Gun Smarter

March 21, 2015 by Sonya Vasquez 5 Comments

When choosing weapons to defend yourself in the next zombie apocalypse, dart jamming whilst firing your Nerf Gun can be a deal-breaker. This clogging is an issue with many “semi-automatic” Nerf Guns. When our trigger-happy fingertips attempt to shoot a dart that hasn’t finished loading into the firing chamber, the halfway-loaded dart folds onto itself and jams the chamber from firing any more darts. The solution, as intended by Nerf, would be to open the chamber lid and manually clear the pathway. The solution, according to [Technician Gimmick], however, is active sensing, and the resulting “smart” dart gun is the TR-27 GRYPHON.

To prevent jamming from occurring altogether, [Technician Gimmick] added a trigger-disable until the dart has fully loaded into the firing chamber. An IR LED, harvested from a mouse scroll wheel, returns an analog value to the microcontroller’s analog-to-digital converter, allowing it to determine whether or not a dart is ready for firing. The implementation is simple, but the results are fantastic. No longer will any gun fire a dart until it has completely entered the chamber.

The TR-27 GRYPHON isn’t just a Nerf Gun that enables “smart” dart sensing. [Technician Gimmick] folded a number of other features into the Nerf Gun that makes it a charmer on the shelf. First, a hall-sensor array identifies the current cartridge loaded into the Nerf Gun and it’s carrying capacity. To display this value and decrement appropriately, [Technician Gimmick] added a dual-seven segment display, a trick we’ve seen before. Finally, a whopping 3S LiPo battery replaces the original alkaline batteries, and the voltage-reducing diodes have been cropped, enabling a full 12.6 Volt delivery to the motors at full charge.

We’re glad to see such a simple trick go such a long way as to almost entirely eliminate Nerf dart jams. For all those braving the Humans-Versus-Zombies frontier this season, may this clever trick keep you alive for just a bit longer.

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DIY Parts Tumbler Cleans Your Parts Good

January 11, 2015 by Rich Bremer 27 Comments

Part tumbling is a method of deburring and cleaning relatively small objects. This is done by capturing the parts and media inside a rotating container. The agitation continually moves the media around all surfaces and corners of the part, smoothing them out resulting in a uniform finish. The media can be anything from specialty ceramic shapes to ball bearings to even sand. This process can be done in either a wet or dry condition. Think about the beach, the rocks there are smooth. This is due to the waves repetitively rubbing together the sand and stones which result in smooth round shapes.

[imp22b] recently got into ammo reloading and needed a way to clean his used shell casings. The casings are brass and after a little research online, [imp22b] found that a wet tumbling process with stainless steel pins for media was a DIY proven method for this casing material. He then went on to find a commercially available tumbler to model his build after, in this case a Thumler Model B. There is certainly no need to re-invent the wheel here.

As you can see in the photo, aluminum extrusion was used as the frame. Mounted to the frame are 4 pillow block bearings with shafts between each pair. A motor drives one of the bearing-mounted rods which in turn rotates a container resting on the rods. [imp22b] started with a 1/15 hp motor that he had kicking around but that wasn’t powerful enough so he did have to step up to a 1/3 hp unit. The container is made from off the shelf PVC pipe pieces and holds the media and casings along with some water. A bit of Lemon Shine and Dawn detergents are also added and help clean the parts. After a few hours of tumbling, the casings look pretty darn good.

If you’re interested making your own simpler tumbler, check out this one that uses a hand drill or this one that uses a coffee can.

Case Feeder Makes Your Ammo Reloading More Efficient

January 4, 2013 by Mike Szczys 87 Comments

For those that are into reloading their own ammo you know that getting an efficient assembly line process figured out will make your sessions much more enjoyable and productive. [Msoejacobsk] knew that he could buy a case feeder for his system, but didn’t want to shell out two hundred bucks for it. After a bit of thought he was able to build this case feeder for around ten dollars.

The purpose of the rig is to orient each empty casing correctly and feed it to the reloading hardware. This is accomplished by first separating one casing at a time using this angled tumbler. The disc that makes up the floor has slots cut in it which are the size of one casing. When that slot gets to the highest point of its rotation there is an opening through which the casing falls. To ensure proper orientation a V-shaped piece of heavy wire has been place in the middle of the opening. This acts as a fulcrum, letting the heavier base pull the casing in that direction. You can see this happen in the clip after the break.

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Airsoft Minigun Packs Quite A Punch

August 12, 2010 by Mike Szczys 34 Comments

[Kuba_T1000] built a multi-barrell Airsoft minigun with an unbelievable firing rate and an almost inexhaustible ammo pack. The gun is made entirely from aluminum which meant some time on the CNC machine. The six barrels don’t rotate but they are all used, resulting in the carnage shown in the video after the break. That large box you see is the ammo pack, which can hold 16,000 BBs and uses an electric feed system to reach the necessary delivery speeds. It is certainly not something you’d want to run into as part of an automated turret.

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