This Plane Flies Slow Because Its Wings Really Blow

August 2, 2025 by Tyler August 22 Comments

The key to Short Takeoff and Landing (STOL) operations is the ability to fly slow– really slow. That’s how you get up fast without a long takeoff roll to build up speed. Usually, this involves layers of large flaps and/or leading edge slats, but [rctestflight] on YouTube decided he wanted to take a more active approach with a fully blown wing.

The airplane in question is R/C, of course, and good thing: these wings would be a safety nightmare for a manned aircraft. With a blown wing, air is blown out of a slot on the top end of the wing, producing a high-speed, high-pressure zone that keeps the wing flying when it would otherwise be completely stalled out. As long as everything works, that’s great! If an engine fails, well, suddenly you aren’t flying anymore — and you’re going too slow to glide. It ends badly.

[rctestflight] doesn’t have to worry about that, though, because this foamboard and pink styro R/C aircraft carries nothing that can’t survive a crash. (A couple of electric ducted fans (EDCs), an Ardupilot, a radio, and a battery are all pretty shock-resistant.) The EDCs sit midway down the chord of the wings, and blow air into a plenum carved into the foam. On each wing, the exhaust from the fans is driven rearward from a slot created by a piece of carbon fiber. This air serves not only as a lift-enhancement but also as the plane’s sole propulsion and a component of its control system.

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Modular Multi-Rotor Flies Up To Two Hours

November 24, 2024 by Danie Conradie 28 Comments

Flight time remains the Achilles’ heel of electric multi-rotor drones, with even high-end commercial units struggling to stay airborne for an hour. Enter Modovolo, a startup that’s shattered this limitation with their modular drone system achieving flights exceeding two hours.

The secret? Lightweight modular “lift pods” inspired by bicycle wheels using tensioned lines similar to spokes. The lines suspend the hub and rotor within a duct. It’s all much lighter than of traditional rigid framing. The pods can be configured into quad-, hex-, or octocopter arrangements, featuring large 671 mm propellers. Despite their size, the quad configuration weighs a mere 3.5 kg with batteries installed. From the demo-day video, it appears the frame, hub, and propeller are all FDM 3D printed. The internal structure of the propeller looks very similar to other 3D-printed RC aircraft.

The propulsion system operates at just 1000 RPM – far slower than conventional drones. The custom propellers feature internal ring gears driven by small brushless motors through a ~20:1 reduction. This design allows each motor to hover at a mere 60 W, enabling the use of high-density lithium-ion cells typically unsuitable for drone applications. The rest of the electronics are off-the-shelf, with the flight controller running ArduPilot. Due to the unconventional powertrain and large size, the PID tuning was very challenging.

We like the fact this drone doesn’t require fancy materials or electronics, it just uses existing tech creatively. The combination of extended flight times, rapid charging, and modular construction opens new possibilities for applications like surveying, delivery, and emergency response where endurance is critical.

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Automated Weed Spraying Drone Needs No Human Intervention

November 11, 2024 by Danie Conradie 4 Comments

Battling weeds can be expensive, labor intensive and use large amounts of chemicals. To help make this easier [NathanBuilds] has developed V2 of his open-source drone weed spraying system, complete with automated battery swaps, herbicide refills, and an AI vision system for weed identification.

The drone has a 3D printed frame, doubling as a chemical reservoir. V1 used a off-the-shelf frame, with separate tank. Surprisingly, it doesn’t look like [Nathan] had issues with leaks between the layer lines. For autonomous missions, it uses ArduPilot running on a PixHawk, coupled with RTK GPS for cm-level accuracy and a LiDAR altimeter. [Nathan] demonstrated the system in a field where he is trying to eradicate invasive blackberry bushes while minimizing the effect on the native prairie grass. He uses a custom image classification model running on a Raspberry Pi Zero, which only switches on the sprayers when it sees blackberry bushes in the frame. The Raspberry Pi Global Shutter camera is used to get blur-free images.

At just 305×305 mm (1×1 ft), the drone has limited herbicide capacity, and we expect the flights to be fairly short. For the automated pit stops, the drone lands on a 6×8 ft pad, where a motorized capture system pulls the drone into the reload bay. Here a linear actuator pushes a new battery into the side of the drone while pushing the spend battery one out the other side. The battery unit is a normal LiPo battery in 3D-printed frame. The terminal are connected to copper wire and tape contacts on the outside the battery unit, which connect to matching contacts in the drone and charging receptacles. This means the battery can easily short if it touches a metal surface, but a minor redesign could solve this quickly. There are revolving receptacles on either side of the reload bay, which immediately start charging the battery when ejected from the drone.

Developing a fully integrated system like this is no small task, and it shows a lot of potential. It might look a little rough around the edges, but [Nathan] has released all the design files and detailed video tutorials for all the subsystems, so it’s ready for refinement.

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Hard Lessons Learned While Building A Solar RC Plane

September 9, 2024 by Maya Posch 17 Comments

Although not the first to try and build a DIY solar-powered remote control airplane, [ProjectAir]’s recent attempt is the most significant one in recent memory. It follows [rctestflight]’s multi-year saga with its v4 revision in 2019, as well as 2022’s rather big one by [Bearospace]. With so many examples to look at, building a solar-powered RC airplane in 2024 should be a snap, surely?

The first handicap was that [ProjectAir] is based in the UK, which means dealing with the famously sunny weather in those regions. The next issue was that the expensive, 20% efficient solar panels are exceedingly fragile, so the hope was that hot-gluing them to the foam of the airplane would keep them safe, even in the case of a crash. During the first test flights they quickly found that although the airplane few fairly well, the moment the sun vanished behind another cloud, the airplane would quite literally fall out of the sky, damaging some cells in the process.

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No Frills Autonomous Lawnmower Gets The Job Done

June 21, 2023 by Danie Conradie 19 Comments

[Nathan] needed an autonomous mower to help on the farm, so he built his own without breaking the bank. It might not be the prettiest machine, but it’s been keeping his roads, fences and yard clear for over a year. In the video after the break, he gives a detailed breakdown of its build and function.

It’s built around a around a simple angle-iron frame with a normal internal combustion push mower at it’s core. 18″ bicycle-type wheels are mounted at each corner, each side driven by an e-bike motors via long bicycle chains. Nathan had to add some guards around his wheel sprockets to prevent the chains slipping of due to debris.

Al the electronics and the battery is simply mounted on top of the frame, away from the motors to avoid magnetic interference with the compass. The brain of the system is a Pixhawk autopilot with a GPS module running ArduPilot, a staple for most of the autonomous rovers, boats and aircraft we’ve seen. The control station is just a Windows laptop running Mission Planner, with a 900 MHz radio link for comms with the mower. [Nathan] also gives a overview of how he uses a spreadsheet to set up waypoints.

This lawnmower’s straightforward design and use of easy-to-find components make it an excellent source of inspiration for anyone looking to build their own functional machine.

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High-Speed RC Car Needs A Flight Controller

August 23, 2022 by Danie Conradie 2 Comments

The fastest ground vehicles on earth are not driven by their wheels but by an aircraft jet engine. At world record speeds, they run on an aerodynamic razor’s edge between downforce, which limits speed, and liftoff, which can result in death and destruction. [rctestflight] wanted to see what it takes to run an RC car at very high speeds, so he built a ducted-fan powered car with aerodynamic control surfaces and an aircraft flight controller.

This high-speed car is built on the chassis of a 1/14th scale RC buggy, powered by 4 EDF (electric ducted fans) mounted on a very long aerodynamic foam board shell. It also has an aircraft-style tail with elevons and rudders for stabilization and control at high speed using an ArduPilot flight controller. The flight controller is set up to stabilize in the roll and yaw axis, with only fixed trim in the pitch axis.

[rctestflight] got the car up to 71 MPH (114 km/h), which is fast for most RC cars but well short of the 202 MPH RC car speed record. It was still quite hard to keep in a straight line, and the bumpy roads certainly didn’t help. He hopes to revisit the challenge in the future with larger motors and high voltage batteries.

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Solar Plane Might Be Able To Last Through The Night

August 6, 2022 by Danie Conradie 15 Comments

“Just add solar panels to the wings” is a popular suggestion for improving the flight times of fixed-wing drones. However, the reality is not so simple, and it’s easy to hurt rather than help flight times with the added weight and complexity. The team at [Bearospace Industries] has been working on the challenge for the while, and their Solar Dragon aircraft recently had a very successful test flight, producing about 50% more power than it was consuming.

Instead of just trying to slap solar panels to an existing plane, an airframe should ideally be designed from the ground up as a balancing act between a range of factors. These include weight, efficiency, flight envelope, structural integrity, and maximum surface area for solar panels. All the considerations are discussed by [Bearospace] in an excellent in-depth video, which is an indispensable resource for anyone planning to build a solar plane.

[Bearospace] put all the theory into practice on Solar Dragon, which incorporates over 250 W of high-efficiency Maxeon C60 solar cells on the wing, tail, and triangular fuselage. The cells were wired to match their maximum power point voltage as closely as possible to the plane’s 3S lithium-ion battery pack, enabling the solar cells to charge the battery directly. To prevent overcharging, a solid state relay was used to disconnect the solar cells from the battery as required.

The batteries maintained the same average state of charge during the entire one-hour late morning flight, even though the panels were only connected 65% of the time. The team expects they might be able to get even better performance from the cells with a good MPPT charger, which will be required for less than ideal solar conditions.

Solar Dragon has a much larger payload capacity than was used during the test flight, more than enough for an MPPT charger and a significantly larger battery. With this and a long list of other planned improvements, it might be possible for the Solar Dragon to charge up during the day and fly throughout the night on battery power alone. One interesting potential approach mentioned is to also store energy in the form of altitude during the day, and use the aircraft’s slow sink rate to minimize battery usage at night.

Solar planes come up every few months on Hackaday, with [rctestflight] being one of the usual suspects. You also don’t need solar panels for long flight times, as [Matthew Heiskell] proved with a 10-hour 45 minute flight on battery power alone.

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