On the shortlist of dream tools for most metalworkers is a waterjet cutter, a CNC tool that uses insanely high-pressure water mixed with abrasive grit to blast sheet metal into intricate shapes. On exactly nobody’s list is this attachment that turns a waterjet cutter into a lathe, and with good reason, as we’ll see.
This one comes to us by way of the Waterjet Channel, because of course there’s a channel dedicated to waterjet cutting. The idea is a riff on fixtures that allow a waterjet cutter (or a plasma cutter) to be used on tubes and other round stock. This fixture was thrown together from scrap and uses an electric drill to rotate a wood blank between centers on the bed of the waterjet, with the goal of carving a baseball bat by rotating the blank while the waterjet carves out the profile.
The first attempt, using an entirely inappropriate but easily cut blank of cedar, wasn’t great. The force of the water hitting the wood was enough to stall the drill; the remedy was to hog out as much material as possible from the blank before spinning up for the finish cut. That worked well enough to commit to an ash bat blank, which was much harder to cut but still worked well enough to make a decent bat.
Of course it makes zero sense to use a machine tool costing multiple hundreds of thousands of dollars to machine baseball bats, but it was a fun exercise. And it only shows how far we’ve come with lathes since the 18th-century frontier’s foot-powered version of the Queen of the Machine Shop.
Continue reading “Turning A Waterjet Cutter Into A Wood Lathe, For No Reason”
The history of science is full of examples when a 3D physical model led to a big discovery. But modelling something that’s actually invisible can be tough. Take magnetic fields – iron filings on a card will give you a 2D model, but a 3D visualization of the field would be much more revealing. For that job, this magnetic field following 3D carving machine is just the thing.
What started out as a rapid prototyping session with servos and hot glue ended up as quick and dirty 3D carving rig for [Frits Lyneborg]. The video shows his thought progression and details how he went from hot glue and sticks to LEGO Technics parts and eventually onto Makerbeam extrusions for the frame of his carver. A probe with a Hall effect sensor is coupled to a motor spinning a bit that cuts into a block of floral foam. A microcontroller keeps the Hall sensor a more or less fixed distance from a rare-earth magnet, resulting in a 3D model of the magnetic field in the foam, as well as a mess of foam nubbles. Despite a few artifacts due to in-flight adjustments of the rig, the field presents clearly in the block as two large lobes.
Carving foam isn’t the only way to visualize a magnetic field in three dimensions, of course. If you’d rather have a light show based on the local magnetic field, try this 3D compass build we covered a while back.
Continue reading “3D Carver Makes Magnetic Fields Visible”
When it comes to small CNC carving machines for hackerspaces and extremely well-equipped garages, the Shapeoko, or something like it, has been the default machine. It’s dead simple – a Dremel attached to linear rails – and is useful for everything from milling PCBs to routing complex woodworking project to plotting designs with a pen. Now, [Bart Dring], the guy behind the Buildlog.net lasers and Inventables have teamed up to create the next generation of carving machines. It’s called the X-Carve, and while it’s fully compatible with the Shapeoko 2, it adds a few improvements that make for a much better machine.
The X-Carve does away with the Dremel-based spindle and replaces it with something that can produce torque. There’s a 24VDC spindle in the stock arrangement that will give you speed control through Gcode. There is, of course, adapters to fit the Dewalt and Bosch routers most commonly used in these types of machines.
As far as the gantry goes, the X and Y axes are makerslide; no change there. The Z axis leadscrew has an optional upgrade to Acme threaded rod, an improvement over the M8 threaded rod found in just about every other DIY machine kit. The entire machine is basically all the upgrades a Shapeoko should have, with stronger corners, NEMA 23 motors, and increased rigidity.
There are a few versions of the X-Carve, ranging from an upgrade kit to the Shapeoko 2 to a fully loaded kit with a square meter of machine space. The big, high-end kit ships for around $1250, but a smaller kit with 500mm rails, NEMA 17s, and threaded rod lead screw is available for around $800.
[Bart] and [Zach], the founder of Inventables sat down and shot a video going over all the features of the X-Carve. You can check that out below.
Continue reading “X-Carve, The Logical Upgrade To A Shapeoko”
There are a few all-in-one CNC/milling/plotting/3D printing/engraving bots out there that claim to be mini factories for hobbyists, prototypers, and other homebrew creators. The latest is Diyouware’s TwinTeeth, a bot obviously inspired by a few 3D printers, but something that has a few interesting features we hope will propagate through the open hardware ecosystem.
The design of the TwinTeeth is an inverse delta bot, kinematically similar to a large number of 3D printers out there. Instead of suspending the tool from a trio of arms, the TwinTeeth puts the work surface on the arms and suspends the tool from the top of the machine. There are a few neat bonuses for this setup – all the tools, from a BluRay laser diode, a Dremel, solder paste dispenser, and a plastic extruder for 3D printing can be mounted in easy to mount adapters. The TwinTooth design uses three locking pins to keep each toolhead in place, and after a little bit of software setup this machine can quickly switch between its various functions.
One very interesting feature of this bot is the ability to mask off PCBs for chemical etching with a BluRay laser diode. This actually works pretty well, as evidenced by the teams earlier work with a purpose-built PCB masker machine. The only problem with this technique is that presensitized boards must be used. If that’s an issue, no problem, just use the Dremel attachment with a v-bit cutter.
[Todd] sent in his Hack-o’-lantern just a bit late for Halloween. He did a good job of working with the logo considering the difficulty it poses for pumpkin carving. We would have been proud to have that on our porch for the kids to steal and smash in the road. Since others in the past have also done Hack a Day pumpkins, maybe this will spawn a Hack a Day pumpkin carving contest next year. If he had enough time to get the green LED working, it would have been that much sweeter; everything is better with electronics.