coil winder

8 Articles

A black 3D printed machine sits on a workbench. A coil of copper wire is suspended from one side of it, and a screen on the front of it reads "Homing".

Automatic Coil Winder Takes The Tedium Out Of Actuators

October 23, 2026 by 4 Comments

Anyone who’s ever built their own motors knows how tedious winding the coils soon becomes; in [Larry]’s case, the issue was even worse. He’s building his own flip-dot matrix display, and each dot uses two electromagnetic coils to flip a magnet in the dot. Rather than wind each of these by hand, therefore, he built his own coil-winding machine.

The coil winder uses two stepper motors: one to wind wire onto the bobbin, and one to move the wire guide carriage back and forth, distributing the wire evenly across the bobbin. The bobbin is held in place by a retainer, which doubles as a tie point for the end of the wire. The spool of wire rotates on a pair of bearings, and the wire is fed between two pieces of foam to provide adjustable tension. The housing is mostly 3D-printed, with some metal rods, bearings, and belt drives fleshing out the structure. On the electronics side, a Teensy controls the winder, with an OLED display and a rotary encoder for control. Before beginning on a coil, it homes the guide carriage against an end-stop switch, then winds on layers, keeping track of the number of layers applied.

We’ve seen a few coil winders here in the past, including a 3D printer adapted to winding stators. For more on this winder’s application, check out [Larry]’s flip-dot design.

Ender 3 Pro Gets A Second Job As A Stator Winder

June 2, 2025 by 10 Comments

Sometimes, you find yourself in need of a coil. You could sit around winding thousands of turns of copper wire yourself, but that would be remarkably tedious. Thus, instead, you might follow the example of [OJengineering] and choose to get a machine to do it for you.

This build first popped up on on Reddit, with [OJengineering] explaining that they had repurposed an Ender 3 Pro 3D printer to wind a stator for them. The reasoning was sound—a replacement stator for their motorcycle cost $1000 in their local area, so rewinding their own would be much cheaper. The idea was straightforward enough—the 3D printer was a capable motion control platform that really just needed to be retooled to drag wire around instead of squirting hot plastic. In a later update, they explained that they had created a Python program that spits out appropriate stator winding G-code from user-entered parameters. This G-code commands the 3D printer’s head to make rectangle winds around the stator core while moving up and down to appropriately distribute the wire. The device can be seen in action in a video on YouTube.

It’s a hacky build, but one that does nevertheless get the winding done. That’s the thing about 3D printers—they’re really just simple motion systems that can do whatever you tell them. You just need a way to generate the right G-code to do the job.

We’ve featured some other nifty coil winders before, too. Video after the break.

Continue reading “Ender 3 Pro Gets A Second Job As A Stator Winder” →

Another Coil Winder Project

April 26, 2025 by 4 Comments

If you build electronics, you will eventually need a coil. If you spend any time winding one, you are almost guaranteed to think about building a coil winder. Maybe that’s why so many people do. [Jtacha] did a take on the project, and we were impressed — it looks great.

The device has a keypad and an LCD. You can enter a number of turns or the desired inductance. It also lets you wind at an angle. So it is suitable for RF coils, Tesla coils, or any other reason you need a coil.

Continue reading “Another Coil Winder Project” →

Arduino-Controlled Coil Winder

October 21, 2023 by 13 Comments

Coil winders are a popular project because doing the deed manually can be an incredibly tedious and time consuming task. After building one such rig, [Pisces Printing] wanted to find even further time savings, and thus designed an improved, faster version.

At it’s heart, it’s a straightforward design, using a linear rail and a leadscrew driven by a stepper motor. Control is via an Arduino Nano, with a few push buttons and a 16 x 2 LCD display for user feedback.

Often, completing a first build will reveal all manner of limitations and drawbacks of a design. In this case, the original winder was improved upon with faster stepper motors to cut the time it took to wind a coil. A redesigned PCB also specified a better buck converter power supply to avoid overheating issues of the initial design. A three-jaw lathe-style chuck was also 3D printed for the build to allow easy fixing of a coil bobbin.

Designing custom tools can be highly satisfying in and of itself, beyond the productivity gains they offer. Video after the break.

Continue reading “Arduino-Controlled Coil Winder” →

Beautiful Inductors, Now Not Such A Lost Art

July 17, 2022 by 12 Comments

As ferrite technology has progressed into a mastery of magnetic permeability, the size of inductors has gone down to the point at which they are now fairly nondescript components. There was a time though when inductors could be beautiful creations of interleaving layers of copper wire in large air-cored inductors, achieved through clever winding techniques. It’s something that’s attracted the attention of [Brett], who’s produced a machine capable of producing something close to the originals.

Part of the write-up is an investigation of the history, these coils were once present even at the consumer level but are now the preserve of only a few highly secretive companies. They are still worth pursuing though because they can deliver the high “Q” factor that is demanded in a high quality tuned circuit. The rest of the write-up dives in detail into the design of the wire feeder, and the Arduino motor control of the project. There should be enough there for any other experimenters to try their hands at layered inductors, so perhaps we’ll see this lost art make a comeback.

Custom coils are a regular requirement for anything from radios, to musical instruments, to switching power supplies, so it’s not surprising that quite a few projects featuring them have made it here. One of the more unusual of late has been one that winds toroids.

Coil Winding Machine Makes It Easy

March 24, 2021 by 19 Comments

[Mr Innovative] needed to wind some coils, and decided to make a machine to do the work. Making such machines has become a lot easier over the years. There was a time when we might probably have had to hack an old printer or scanner to get linear rods and stepper motors. Now, thanks to widespread 3D printing, we can order parts like that from lots of places. The 3D printing helps, too, to fabricate all the little custom widgets you need to put something like that together.

The machine looks great. It uses a number of parts that would look at home on a 3D printer or CNC build. We thought his Chinese mini table saw did a great job cutting the aluminum extrusions, but we did worry about the safety of his fingers. We’ll admit we are generally lazy and buy the extrusions precut.

Continue reading “Coil Winding Machine Makes It Easy” →

Little EBay Tesla Coil Gets An Upgrade

April 30, 2017 by 14 Comments

Like so many of the projects we feature, this one started with a cheap eBay module purchase. In this case, it was a little Tesla coil that made decent sized arcs but wasn’t quite good enough. The result was a super-sized solid state Tesla coil with better results and room to grow.

As [GreatScott!] discovered, the little eBay Tesla coil has a pretty neat design. The exciter is a Slayer circuit, a super simple one-transistor design. His reverse engineering revealed that the primary coil is simply a loop trace on the PCB under the secondary coil. Sadly, his attempt to replace the primary and reproduce the Slayer exciter resulted in anemic performance. What’s a hacker to do in that case except build a bigger coil? Much bigger — like “build your own winding jig” bigger. Twelve hundred secondary turns and an appropriately menacing-looking primary later, the results were — still anemic. It turns out the Slayer is just not up to the task. He turned to an inverter circuit that was previously used in a wireless energy transfer circuit, and we finally get to see a little of the Tesla coil magic. But wait! There’s more to come, as future videos will tweak the circuit and optimize the coil for better performance.

It’s no surprise that Tesla coils are a popular project around here, especially the musical kinds, from the tiny to the large. Music doesn’t seem to be on [GreatScott!]’s mind, though, and we’ll be watching with interest to see where he takes this build.

Continue reading “Little EBay Tesla Coil Gets An Upgrade” →