compressor

28 Articles

diy air compressor

DIY Air Compressor Made From Refrigerator And Fire Extinguisher

July 1, 2015 by 59 Comments

[Giorgos] wanted to build a pneumatic solder paste application tool but needed an air compressor to power it. Instead of going out and buying a compressor, he decided to build one himself. It sure is an ugly duckling but we’re impressed with it’s performance.

The air tank is an old spent fire extinguisher. The stock valve was removed and the insides were cleaned out. Out of curiosity, [Giorgos] figured out the volume by filling the tank with water, then measuring how much water came out. It turned out to be 2.8 liters. Two holes were drilled and threaded bungs were welded on to attach inlet and outlet lines.

The compressor portion is straight out of a refrigerator. Besides the compressor being free, the other benefit is that it is super quiet! Check the video after the break, you’ll be astonished. [Giorgos] did some calculations and figured out that his solder paste applicator needed about 8 bar (116 psi) of pressure. The refrigerator compressor easily handles that, filling the tank in 1 minute, 25 seconds.

On the output side of the tank resides a pressure switch for automatically filling the tank and a regulator for ensuring the solder paste applicator gets the required pressure. This isn’t the first time we’ve seen a refrigerator compressor used as an air compressor. Check out this dual setup capable of 400 psi.

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Automatic Audio Leveling Circuit Makes Scanning More Fun

June 29, 2014 by 17 Comments

alan-scope1

[Alan’s] friend came to him with a problem. He loved listening to his scanner, but hated the volume differences between stations. Some transmitters would be very low volume, others would nearly blow his speakers. To solve the problem, [Alan] built up a quick automatic leveling circuit (YouTube link) from parts he had around the lab.

[Alan’s] calan-scope2ircuit isn’t new, he states right in the video that various audio limiting, compressing, and automatic gain control circuits have been passed around the internet for years. What he’s brought to the table is his usual flair for explaining the circuits’ operation, with plenty of examples using the oscilloscope. (For those that don’t know, when [Alan] isn’t building circuits for fun, he’s an RF applications engineer at Tektronix).

Alan’s circuit is essentially an attenuator. It takes speaker level audio in (exactly what you’d have in a desktop scanner) and outputs a limited signal at about 50mv peak to peak, which is enough to drive an auxiliary amplifier. The attenuator is made up of a resistor and a pair of 1N34A Germanium diodes. The more bias current applied to the diodes, the more they will attenuate the main audio signal. The diode bias current is created by a transistor-based peak detector circuit driven off the main audio signal.
But don’t just take our word for it, watch the video after the break.

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Homemade Liquid Nitrogen

May 23, 2014 by 38 Comments

As far as DIY cryogenics are concerned, dry ice is easy mode. You can get frozen carbon dioxide at WalMart, or from a nozzle that screws onto a CO2 tank. It’s all very ordinary, and not really special at all. Want to know what’s cool? Making liquid nitrogen at home.

[imsmooth] is getting his nitrogen from a standard tank, sending the gas through a CO2 and H2O scrubber, compressing it, putting the compressed gas in an ice bath, and slowly diffusing the compressed, cooled gas into a vacuum reservoir. When the cold compressed gas is released into the reservoir, Boyle’s law happens and liquid nitrogen condenses in a flask.

As far as materials and equipment are concerned, [imsmooth] is using a PVC tower filled with zeolite to filter out the CO2 and H2O, a SCUBA compressor (no oil), and an almost absurd amount of stainless steel tubing for the precooler and regenerative cooling tower. Except for a few expensive valves, dewar, and the SCUBA compressor, it’s all stuff you could easily scrounge up from the usual home improvement stores.

[imsmooth] is producing about 350cc/hr of liquid nitrogen,  or more than enough for anyone who isn’t running an industrial process in their garage. Check out the video of the build below.

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High Pressure Air Compressor Using A Pair Of Refrigeration Compressors

September 17, 2013 by 52 Comments

[Ed] from Ed’s Systems, aka [Aussie50] took some time to demo his high pressure Frankenstein air compressor he stitched together from two refrigeration compressors. The two Danfoss SC15 compressors can produce upwards of 400psi and can run all day at the 300 psi range without overheating. The dual units may get up to pressure quickly considering the small accumulator “tank”, but high CFM isn’t the goal with this build. [Ed] uses the system to massacre some LCD panels with lead, ball bearings, and other high speed projectiles shot from a modified sandblasting gun. Just a bit of air at 400 psi is all you need for this terminator toy.

Don’t think the destruction is wasteful either; [Ed] strives to repair, rebuild, reuse, repurpose and a few other R’s before carefully separating and sorting all the bits for recycling. This modification included lots of salvaged hardware from older teardowns such as high pressure hoses, connectors, accumulator and pressure cutoff switches.

At first it seems strange to see something engineered for R22 refrigerant working so well compressing air. Morphing refrigeration systems into air compressor service is something [Ed] has been doing for a long time. In older videos, “fail and succeed”,  [Ed] shows the ins and outs of building silent air compressors using higher capacity storage tanks. Being no stranger to all variations of domestic and commercial refrigeration systems, [Ed] keeps home built air compressors running safe and problem free for years.

Don’t think this is the only afterlife for old refrigeration compressors, we’ve seen them suck too. You’ll get a few more tidbits, and can watch [Ed’s] video overview of his home built compressor after the break.

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Build Your Own Water Rocket Launcher

October 10, 2012 by 16 Comments

We feel like the days when you want to play in the water are far behind us. But if you can still find a warm afternoon here or there this water rocket launcher build is a fun undertaking. We figure most of the time spent on the project will be in shopping for the parts. They’re all quite common, and once you have them on hand it can be assembled in under an hour.

The concept is simple, but that doesn’t stop people from building rather complicated water rocket rigs. This one which [Lou] devised is rather simple but it does offer connections to a hose and air compressor (the alternative being to fill the bottle with water ahead of time and use a bike pump for air pressure). PVC is used to connect the two inputs to the bottle via a pair of valves. The bottle is held in place while water and air are applied. The launch happens when a pull on that rope  releases the bottle.

Check out the build process and bottle launch after the break. We think that rocket needs a few fins.

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Carrot Gun Packs A Punch; Improves Eyesight

September 4, 2012 by 26 Comments

Just in time for your garden’s carrot harvest [Lou] shows us how to make a carrot firing rifle. It’s cheap, easy, and quick. If you’ve got 15 buck and 15 minutes you can have one to call your own.

The loading method is quite easy. Shove a carrot in the muzzle as far as it will go, then cut of the excess. Finish up by using a ramrod to push the carrot stub the rest of the way into the barrel. Once you’ve gnawed down the rest of the carrot nub and connected a compressor hose to the rifle you’re ready to do some damage. The video after the break shows a carrot fired all the way through a cardboard box, and penetrating a gallon jug of water.

[Lou] uses CPVC for the project. It takes just a few lengths of pipe, pipe fittings, a valve, and a threaded metal compressor fitting. After gluing everything together he threads the compressor attachment in place and heads to the firing range.

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