We’ll never cease to be amazed at the things people try to put on the Internet of Things. Some are no-brainers, like thermostats, security cameras, and garage door openers. Others, like washing machines and refrigerators, are a little on the iffy side, but you can still make a case for them. But an IoT air compressor? What’s the justification for such a thing?
As it turns out, [Boris van Galvin] had a pretty decent reason for his compressor hacks, and it appears that the IoT aspect was one of those “why not?” things. Having suffered the second failure of his compressor’s mechanical pressure switch in a year, and unwilling to throw good money after the $120 that went into replacing the first contactor, [Boris] looked for a cheaper and more interesting way to control the compressor. An ESP8266 dev board made interfacing the analog pressure sensor a snap, and while he was at it, [Boris] added a web interface with a nice graphical air pressure gauge and some on-off controls. Now he can set the pressure using his phone and switch it off in the middle of the night without going outside. That’s an IoT win right there.
No air compressor? No worries — build your own from an old fridge. The non-IoT kind, preferably.
Compressed air is great to have around the shop. The trouble is, most affordable compressors are somewhere between “wake the dead” and “the reason Pete Townshend is deaf” on the decibel scale. But with a little ingenuity and a willingness to compromise on performance, you might find this ultra-quiet, ultra-cheap air compressor a welcome way to keep the peace in your shop.
Yes, this compressor under-performs even a Harbor Freight pancake compressor which can be had for $60 and is ready to work right out of the box. In fact, [Eric Strebel]’s design sort of requires you to buy an air tank, and the easiest way to do that might be just to buy the compressor in the first place. But the off the shelf unit won’t run as quietly as this one does, what with a refrigerator compressor swapped in for the original motor and pump. There’s also a silencer on the input side, fashioned from a shaving cream can and some metal wool. The video below shows the build, and the results are impressive, at least from a noise perspective. Whether it suits your shop depends on your application – it certainly won’t run an impact wrench, but it’ll blow chips off your mill or dust out of your computer.
Fridge compressors are a natural starting point for air compressor builds, like this fire extinguisher based design, or this high-pressure tandem compressor. But if you need high flow and don’t care about the racket, try ganging four HF compressors in parallel.
Continue reading “Fridge Parts Make Air Compressor That’s Easy on the Ears”
[Giorgos] wanted to build a pneumatic solder paste application tool but needed an air compressor to power it. Instead of going out and buying a compressor, he decided to build one himself. It sure is an ugly duckling but we’re impressed with it’s performance.
The air tank is an old spent fire extinguisher. The stock valve was removed and the insides were cleaned out. Out of curiosity, [Giorgos] figured out the volume by filling the tank with water, then measuring how much water came out. It turned out to be 2.8 liters. Two holes were drilled and threaded bungs were welded on to attach inlet and outlet lines.
The compressor portion is straight out of a refrigerator. Besides the compressor being free, the other benefit is that it is super quiet! Check the video after the break, you’ll be astonished. [Giorgos] did some calculations and figured out that his solder paste applicator needed about 8 bar (116 psi) of pressure. The refrigerator compressor easily handles that, filling the tank in 1 minute, 25 seconds.
On the output side of the tank resides a pressure switch for automatically filling the tank and a regulator for ensuring the solder paste applicator gets the required pressure. This isn’t the first time we’ve seen a refrigerator compressor used as an air compressor. Check out this dual setup capable of 400 psi.
Continue reading “DIY Air Compressor Made From Refrigerator and Fire Extinguisher”
[Ed] from Ed’s Systems, aka [Aussie50] took some time to demo his high pressure Frankenstein air compressor he stitched together from two refrigeration compressors. The two Danfoss SC15 compressors can produce upwards of 400psi and can run all day at the 300 psi range without overheating. The dual units may get up to pressure quickly considering the small accumulator “tank”, but high CFM isn’t the goal with this build. [Ed] uses the system to massacre some LCD panels with lead, ball bearings, and other high speed projectiles shot from a modified sandblasting gun. Just a bit of air at 400 psi is all you need for this terminator toy.
Don’t think the destruction is wasteful either; [Ed] strives to repair, rebuild, reuse, repurpose and a few other R’s before carefully separating and sorting all the bits for recycling. This modification included lots of salvaged hardware from older teardowns such as high pressure hoses, connectors, accumulator and pressure cutoff switches.
At first it seems strange to see something engineered for R22 refrigerant working so well compressing air. Morphing refrigeration systems into air compressor service is something [Ed] has been doing for a long time. In older videos, “fail and succeed”, [Ed] shows the ins and outs of building silent air compressors using higher capacity storage tanks. Being no stranger to all variations of domestic and commercial refrigeration systems, [Ed] keeps home built air compressors running safe and problem free for years.
Don’t think this is the only afterlife for old refrigeration compressors, we’ve seen them suck too. You’ll get a few more tidbits, and can watch [Ed’s] video overview of his home built compressor after the break.
Continue reading “High pressure air compressor using a pair of refrigeration compressors”
Do you have enough confidence in your hacking abilities to build a project into the walls of your home? [Marc] used his skills to build an air-powered sliding door for his bedroom. It is similar to the sliding door you’d find on the Enterprise, two sections that slide nicely into the wall to let you pass. Although the picture above shows the internals, he followed through and ended up with a fully finished room that looks fantastic. A compressor in the attic provides the pressure necessary to move the door sections. It is automated, but uses a button press or keypad combination to run instead of detecting motion. Of course, since he’s using a PIC microcontroller to drive the system there’s always room for future changes. Check out how great the finished look is in the video after the break.
Continue reading “Star Trek inspired pocket doors”