Two views of the M19O2 oxygen concentrator

Design Improvements Make DIY Oxygen Concentrator Even Better

August 18, 2021 by Dan Maloney 8 Comments

A lot of projects we feature on these pages are of the “one and done” variety — tactical builds that serve a specific purpose with little need for further development. Some projects, though, come out as rough prototypes and then go through multiple rounds of refinement, a process we really enjoy tracking down and following. And when the project is something as important as an oxygen concentrator that can be built and maintained easily, all the better.

The need for cheap oxygen concentrators stems directly from the COVID-19 pandemic, which suggested that high-flow oxygen therapy was a better choice than invasive intubations and mechanical ventilation. But medical-grade oxygen isn’t always easy to come by in all parts of the world, so easily built oxygen concentrators, which rely on the nitrogen-adsorbing properties of the mineral zeolite, are meant to fill the gaps. Early versions of the M19O2 and the related OxyKit concentrator, had a very homebrew feel to them, built on wooden frames as they were. And while the rustic nature of the early builds didn’t detract from their utility, the hackers behind them, including our own [Anool Mahidharia], have been making incremental improvements aimed at not only making the devices work better, but also making them easier to build.

The hackers at Maker’s Asylum have done a fantastic job at documenting their work, with everything posted to a GitHub repo so that anyone can undertake a build. And really, for something as important as making oxygen when it’s needed, there’s really no reason not to give this a try.

Building An Oxygen Concentrator: It Isn’t Rocket Science

May 10, 2021 by Jenny List 40 Comments

Back at the start of the pandemic, a variety of hacker designs for life-saving machinery may have pushed the boundaries of patient safety. There are good reasons that a ventilator must pass extensive safety testing and certification before it can be attached to a patient, because were it to in some way fail, the patient would die. A year later, we have many much safer and more realistic ways to use our skills as part of the effort.

Probably one of the most ambitious projects comes from a coalition of Indian hackerspaces who are adapting a proven oxygen concentrator for local manufacture. Among them is Hackaday’s own [Anool Mahidharia], who hosts a Maker’s Asylum video (embedded below) explaining how the oxygen concentrator works and how they can be made safely.

The team have proven their ability in manufacturing over the past year, here showing off the M19 motorised air purifying respirator.

An oxygen concentrator is both surprisingly simple and imbued with a touch of magic. At its center are two columns of zeolite, a highly porous aluminosilicate mineral that performs the task of a molecular sieve. When air is pumped into the column, the zeolite traps nitrogen, leaving the oxygen-enriched remnant to be supplied onwards. There are two such columns to allow each to be on an alternate cycle of enrichment or purging to remove the accumulated nitrogen.

The point of the video is to show that such a device can be constructed from readily available parts and with common tools; as the title says it isn’t rocket science. Concentrators produced by the hackerspace coalition won’t save the world on their own, but as a part of the combined effort they can provide a useful and reliable source of oxygen that will make a significant difference in a country whose oxygen distribution network is under severe strain.

We previously covered the Indian oxygen concentrator effort when they launched the project. Their website can be found on the Maker’s Asylum website, and their crowdfunding campaign can be found on the Indian crowdfunding platform, Ketto. They have already proved their ability to coordinate large-scale manufacturing with their previous PPE and respirator projects, so please consider supporting them if you can. Meanwhile, we can’t help a twinge of space envy, from the fleeting glimpse of Maker’s Asylum in the video.

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Indian Makers Respond To The COVID-19 Pandemic By Producing Oxygen Concentrators

April 26, 2021 by Jenny List 56 Comments

We’ve all spent the last year or more under the shadow of the COVID-19 pandemic, and though some of us may have been vaccinated or come through its various waves it remains far from over. One of the hardest-hit parts of the world at the moment is in India, where health services are struggling to maintain adequate oxygen supply such is the demand for it from sick patients.

India’s hacker and maker community have risen to the challenge and done their bit to supply needed resources, and fresh from last year’s PPE manufacturing efforts a group from the Makers Asylum hackerspace in Goa have launched upon a fresh challenge. They aim to start producing the established open-source OxiKit oxygen concentrator in the Indian hackerspace community using locally manufactured parts, and they’ve launched a crowdfunding effort to cover their development, prototyping, and certification work.

The oxygen concentrator project builds on Makers Asylum’s experience last year as part of an extremely successful network of makerspaces producing PPE, which demonstrates that they have the resources, logistics, and ability to take on a project of this size. The OxiKit is no hare-brained contraption but an established and successful design that is already at work, so we believe that this project has a good chance of success. It’s close to home for Hackaday too, and one of the people involved with it is our colleague [Anool Mahidharia].

In a global pandemic only a global response can overcome the incredible challenges before us. For that reason we’d like to urge you to take a look at the Makers Asylum page wherever you are, and if you can, support it.

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A Brief History Of Viruses

February 22, 2021 by Will Sweatman 23 Comments

It was around the year 1590 when mankind figured out how to use optical lenses to bring into sight things smaller than the natural eye can observe. With the invention of the microscope, a new and unexplored world was discovered. It will likely be of great surprise to the reader that scientists of the time did not believe that within this new microscopic realm lay the source of sickness and disease. Most would still hold on to a belief of what was known as Miasma theory, which dates back to the Roman Empire. This theory states that the source of disease was contaminated air through decomposing organic materials. It wouldn’t be until the 1850’s that a man by the name of Louis Pasteur, from whom we get “pasteurization”, would promote Germ Theory into the spotlight of the sciences.

Louis Pasteur experimenting in his lab. — Louis Pasteur. Source

Pasteur, considered by many as the father of microbiology, would go on to assist fellow biologist Charles Chameberland in the invention of the aptly named Pasteur Chamberland filter — a porcelain filter with a pore size between 100 and 1000 nanometers. This was small enough to filter out the microscopic bacteria and cells known at that time from a liquid suspension, leaving behind a supply of uncontaminated water. But like so many other early scientific instrumentation inventions it would lead to the discovery of something unexpected. In this case, a world far smaller than 100 nanometers… and add yet another dimension to the ever-shrinking world of the microscopic.

This is when we began to learn about viruses.

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A Surefire Way To Make Masks

January 15, 2021 by Jenny List 41 Comments

By now, the wearing of a facemask to protect ourselves from pandemic infection is for many of us a daily fact of life. Perhaps that means a cheap disposable mask, but there’s no reason that has to be the case. It’s easy to make more durable masks that can be washed and re-used time and time again, and our Hackaday colleague [Kristina Panos] has shared her pattern and workflow to help you do it.

Her pattern isn’t a complex cut-out but a simple rectangle, and the trick of sewing them together and flipping them inside out makes for a very tidy result. With three pleats pressed in and the elastic sewn up the result is a mask that’s neat, attractive, effective, and cheap, which is a win in our book.

It’s worth repeating her important point that these are not for use in medical environments, instead they’re the standard street-wear aerosol catchers we’re all used to. This isn’t the first time we’ve looked at masks here at Hackaday, or indeed though [Kristana]’s are by far the tidier neither is it first time one of us has made a mask. We looked at them in depth last year in our surviving the pandemic as a hacker series.

Analyzing The “Source Code” Of The COVID-19 Vaccine

December 26, 2020 by Lewin Day 54 Comments

Computer programs are written in code, which comes in many forms. At the lowest level, there’s machine code and assembly, while higher-level languages like C and Python aim to be more human-readable. However, the natural world has source code too, in the form of DNA and RNA strings that contain the code for the building blocks of life. [Bert] decided to take a look at the mRNA source code of Tozinameran, the COVID-19 vaccine developed by BioNTech and Pfizer.

The analysis is simple enough for the general reader, while nonetheless explaining some highly complex concepts at the cutting edge of biology. From codon substitutions for efficiency and the Ψ-base substitution to avoid the vaccine being destroyed by the immune system, to the complex initialisation string required at the start of the RNA sequence, [Bert] clearly explains the clever coding hacks that made the vaccine possible. Particularly interesting to note is the Prolase substitution, a technique developed in 2017. This allows the production of coronavirus spike proteins in isolation of the whole virus, in order to safely prime the immune system.

It’s a great primer and we can imagine it might inspire some to delve further into the rich world of genetics and biology. We’ve featured other cutting edge stories on COVID-19 too; [Dan Maloney] took a look at how CRISPR techniques are helping with the testing effort. If there’s one thing the 2020 pandemic has shown, it’s humanity’s ability to rapidly develop new technology in the face of a crisis.

Automatic Sanitizer For Your Cupholder

December 16, 2020 by Kristina Panos 6 Comments

Why is it so hard to remember to use hand sanitizer between going into the store and driving back home? We tried hanging a bottle off the windshield wiper stalk, but it gets in the way and is hard to use and share with passengers. The ideal thing would be to have a hands-free pump in the car that reminds you to use it.

You don’t have to wire this to the ignition or anything — all you have to do is power it with the cigarette lighter (or straight-up outlet, if you’re lucky). Every time you turn the key, this pump powers up and performs a little song to remind you to use it. Electronically speaking, it couldn’t be simpler — an Arduino UNO reads your hand from the distance sensor and activates a servo that dispenses three short pumps of isopropyl alcohol. Check it out in action after the break.

Want a hands-free solution for the house? Just build something you can step on.

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