THP Entry: A $300 Pick & Place 3D Printer

June 4, 2014 by Brian Benchoff 24 Comments

pnp

With the advent of cheap PCB fabrication, (relatively) easy to use layout tools, and a whole host of prototypes for nearly any device imaginable, the age of custom circuits is upon us. The tools to make these custom circuits, though, are usually hilariously expensive or simply unavailable to all but the most resourceful hackerspace. It would be great if every workshop in the country had a pick and place machine, and the $300 Pick and Place / 3D printer would be a great way to introduce this tech to millions of electronic tinkerers around the world. It also makes for a great entry to The Hackaday Prize.

The basic design of this machine is a delta bot. This is a wonderful choice over a Cartesian bot; deltas are faster and can have higher acceleration, a great thing to have if you want to throw together a few boards quickly. Although the configuration looks a little inverted as compared to other 3D printer delta bots, there’s a reason for this: the design was simulated with evolutionary algorithms and statistical tests to find the best geometry for the machine. The completed machine should be able to place 0201 components; anything smaller would be called dust.

The software hits all the marks, using OpenCV for image processing, ARM boards for motor control and computational tasks, and a good bit of mechanical and pneumatic work to suck up the parts. They’re even working on a 3D printed tape feeders. Now a component often overlooked when looking at the total cost of pick and place equipment is essentially free.

It’s awesome work, and even if they don’t win The Hackaday Prize, it’s still something every hackerspace should have. Now if someone would only crack the through-hole plating problem…

The project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.

Servo Stock, The Future Of 3D Printers

May 26, 2014 by Brian Benchoff 101 Comments

printer If you think about it, the RepRaps and other commercial 3D printers we have today are nothing like the printers that will be found in the workshops of the future. They’re more expensive than they need to be, and despite the RepRap project being around for a few years now, no one has cracked the nut of closed loop control yet. [mad hephaestus], [Alex], and [Will] over on the Hackaday Projects site are working on the future of 3D printing with the Servo Stock, a delta printer using servos and closed loop control to build a printer for about a quarter of the price as a traditional 3D printer.

The printer itself is a Kossel derivative that is highly modified to show off some interesting tech. Instead of steppers, the printer has three axes controlled by servos. On each axis is a small board containing a magnetic encoder, and a continuous rotation servo. With this setup, the guys are able to get 4096 steps per revolution with closed loop control that can drive the servo to with ±2 ticks.

The electronics and firmware are a clean sheet redesign of the usual 3D printer loadout. The motherboard uses a Pic32 running at 80MHz. Even the communication between the host and printer has been completely redesigned. Instead of Gcode, the team is using the Bowler protocol, a system of sending packets over serial, TCP/IP, or just about any other communications protocol you can think of.

Below is a video of the ServoStock interpreting Gcode on a computer and sending the codes and kinematics to the printer. It seems to work well, and using cheap servos and cut down electronics means this project might just be the first to break the $200 barrier for a ready to run 3D printer.

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Hackaday Links: November 24, 2013

November 24, 2013 by Mike Szczys 4 Comments

We love home theater hacks and this one especially since it is also part of a larger home automation project. [Falldeaf] use Z-Wave wireless home automation and includes mains switching for his television. The only problem being that when power is switch back on the TV remains in the standby state. His solution was to use an ATtiny85 to detect power, then push the IR code to turn the TV on after a short delay.

[Pjkim] wanted to prototype using the Tiva Launchpad on his Mac. He managed to get a toolchain up and running that includes the TivaWare libraries. He put together a guide that shows how to set up Eclipse and Energia for the Tiva family. If you haven’t heard of Energia check out the Github Readme.

Most folks have a smartphone and you can bet that the handsets are Bluetooth enabled. But we think there is still a low percentage who are connecting their smartphone audio to wireless speakers. [Anton Veretenenko] shows how you can use some cheap KRC-86B modules from Ali Express to make your own wireless speakers. He’s even powering his hack with a single 18650 Li-Ion cell.

Taking a turn away from electronics we got a chuckle out of [CADFood’s] plan to make pearls with his bicycle. He used DesignSpark Mechanical to model what amounts to a bicycle powered ball mill. It attaches to his spokes and after taking a hammer to some oyster shells he loads them up and goes for a ride. Well actually he needs to go for a bunch of rides. The idea is that about six months of bicycling will yield a cache of pearls. [Thanks Holger]

We enjoyed this article on how designing powered scooters is changing engineering education. We’re happy to see that hacking is starting to be widely accepted as a functional and effective way to gain and pass on knowledge.

If you have access to a 3D printer you can own some of the relics from the Smithsonian. They’ve been 3D scanning some pieces in their collection and you can download the models.

And finally, [GravityRoad] is working on building a delta-bot arm to use as part of a performance art project. Check out one of the most recent development videos and if that gets you interested there’s much more on the website. [Thanks Charles]

HHH: Delta CNC Mill

November 9, 2013 by Mike Szczys 3 Comments

hhh-delta-mill

[Dan] wrote in to show off the delta-bot CNC mill which he and some buddies got up and running over the course of about two weeks. The team from Mad Fellows — a hackerspace in Prescott, Arizona — put their heads together and managed to build the thing from mostly parts-on-hand. Would you believe they’re only out-of-pocket about $100 in new materials?

After a bit of modeling work they started scavenging for parts, recovering most of the acrylic stock from dead LCD monitors. But there are many parts like the stepper motors, precision rods, bearings, belts, and pulleys that can’t or shouldn’t be salvaged in order to end up with a reasonably solid machine tool. We like [Dan’s] tip that the parts should be screwed together as gluing them would be problematic when it comes time to replace broken components.

You may be wondering about the strength of a delta-bot for milling. The purpose of the build is to make molds for investment casting. The lost-material (we don’t know if it’s wax or something else) is quite easy to machine and you can see in the clip after the jump that the mill does a great job. But they also did some tests on aluminum and apparently it’s not a problem.

The CNC version of HHH is over, so why are we posting this now? We messed up. [Dan] sent in a qualifying entry before the deadline and somehow we let it slip through the cracks. Sorry [Dan]! Better late than never — we’ll get a T-shirt in the mail right away.

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Creepy Delta Bot Follows Your Every Move

October 20, 2011 by Mike Nathan 13 Comments

tim_tracking_interactive_mechanism

The creation you see above is the work of art student [Daniel Bertner] who is wrapping up his Bachelor of Fine Arts degree at the School of the Art Institute of Chicago. He calls the incredibly intriguing, yet somewhat disturbing device “TIM”, which is short for Tracking Interactive Mechanism.

A culmination of different projects he has tinkered with over the last year or so, TIM is an interactive delta bot with an attitude. Mounted on the wall of the Art Institute’s Sullivan Galleries, TIM is as interested in you as you are in it. While passers by investigate the curious device, it watches them back, following their every movement.

The robot’s motors are controlled using an Arduino, and its ability to track people standing nearby is provided via a video stream processed with Open CV.

It really is a cool project, and we think it would make for an awesome prop in some sci-fi horror flick. Check out the video below to see TIM’s personality in action – he doesn’t like it when people stand too close!

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