Converting PWM To DC Signaling For More Precise Fan Control

August 15, 2011 by Mike Nathan 24 Comments

pwm_to_dc_fan_control

[hedgehoginventions] wrote in to share a little modification he made to his video card in order to keep it from overheating during strenuous 3D tasks. Having swapped out the stock cooler on his Nvidia 9600GT graphics card, he found that it did not need to utilize the fan while doing mundane things like checking email, but that it still required extra air flow while playing games.

He figured he get the fan to shut off by tweaking the PWM signal, but he found that he could not get the duty cycle under 20% using software, which still caused the fan to run at all times. The circuit he built takes the PWM signal output by the card, cleaning it up before converting it to a corresponding DC voltage. The fan then runs at the same speed it would if driven directly by the PWM signal, though it can now turn off completely when not required.

It’s a nice way to do automatic fan control when you can’t otherwise get your GPU fan to shut off. Nice work!

Power Tool Battery Charger Repair

July 21, 2011 by Mike Nathan 14 Comments

drill_battery_charger_repair

[Webby] inherited a cordless drill from his dad and when he finally got around to using it, found that the charger was dead in the water. He disassembled it and narrowed the issue down to the charger’s primary transformer, but didn’t know where to go from there. A friend suggested that the coil’s thermal fuse might have blown, and upon further investigation, [Webby] discovered that his friend was right.

He removed the dead fuse and soldered in a piece of wire just for testing – not surprisingly the charger sprang to life. He picked up a new thermal fuse to replace the old one, but he wasn’t quite satisfied with the fix just yet. If the fuse burned out once already, there’s little to stop it from happening again, so he decided that installing a small cooling fan would be a good idea. He mounted the fan on the outside of the case after cutting some vent holes, leeching power from the charger itself.

While simply adding a fan to the charger might not be everyone’s idea of a perfect solution, it has worked out quite well for [Webby] in the past, so if it isn’t broken…

[via HackedGadgets]

Fan Throttling For PS3 Temperature Control

June 2, 2011 by Mike Szczys 10 Comments

This setup will let you monitor Play Station 3 temperatures and throttle the cooling fan accordingly. [Killerbug666] based the project around an Arduino board, and the majority of the details about his setup are shared as comments in the sketch that he embedded in his post. He installed four thermistors in his PS3 on the CPU heatsink, the GPU heatsink, the Northbridge or Emotion Engine, and one in front of the air intake grate to measure ambient room temperature.

Above you can see the setup he used to display temperatures for each sensor on a set of 7-segment displays. The project also includes the ability to push this data over a serial connection for use with a computer or a standalone system.

The project is still in a prototyping stage. It works, but he likens the fan throttling to the sound of a car engine constantly revving. Future plans include smoothing out the fan speed corrections and scaling down the size of the hardware used in the system. We’d suggest doing away with three of the displays and adding a button that lets you select which set of sensor data you’d like to display.

[Thanks User]

Awesome Fan-powered Frankenscooter

May 5, 2011 by Mike Nathan 22 Comments

fanscooter

We believe that some of the best things in life are built from half-assed ideas and held together with duct tape. Take this fan-powered Razor scooter [Charles Guan] built, for example – it’s chock full of both.

Having built a ducted fan-powered shopping cart in the past [Charles] is no stranger to ridiculous ideas. After a friend sent him a mockup of a fan powered scooter, he felt that he couldn’t “…take such an absurd image not seriously.”

Determined to make his fan-powered dreams a reality, he hunted around for Razor scooter parts, and managed to scavenge just about everything he needed. Parts of three scooters were welded together, forming the wide-stanced trike you see in the picture above. He mounted a fan and some battery packs onto the scooter, both similar to those found on his Fankart. Once everything was in place, he hit the streets.

As you can see in the video below, the Fanscooter looks as fun as it is loud. [Charles] says they have hit a top speed of about 10 mph thus far, but they should be able to blow past that once they balance the blades and have a ~~victim~~ tester willing to suspend his babymakers over the fan duct. Keep your eyes on his site, we’re sure to see some tweaks and improvements over the coming weeks.

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Fan And Vent Holes Prevent Sweaty Gaming Hands

April 11, 2011 by Mike Szczys 32 Comments

[Happy Dragon] grew tired of wiping moist palms on his pants during intense gaming sessions. To combat the issue he tried adding a fan to an Xbox 360 controller that he had sitting around. He pulled a small PC fan from a Nyko Airflow and glued it over a hole he cut into the battery compartment of the controller. This forces air into the body of the unit, which exits through holes he’s drilled in the wings. He added an external battery pack to power the controller since the original batteries were removed before the fan was glues in place. The fan itself isn’t powered from this external pack, but requires a USB connection that he attaches using the disconnect from a wired Xbox controller.

After some testing, [Happy Dragon] seems… happy… with the results. He tells us that his hands are not sweaty, and that he finds he’s not gripping the controller quite as tightly as he used to so as not to block the vent holes. We can see a couple of issues with this design, like the holes filling up with crud, or the fan blowing dust and dirt into the controller (we’re thinking about the analog sticks). But perhaps a future design could create dedicated ducts inside that keep the electronics isolated from the cooling. Or maybe the exhaust from portable console builds could be used in a similar way?

You’ll notice that there’s no direct link for this hack. [Happy Dragon] didn’t write a post about this, he just sent us a half-dozen images and his description of the project. Check out the rest of the pictures after the break.

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Converting From Clutter Closet To Dreamy Datacenter

April 8, 2011 by Mike Szczys 51 Comments

[DocDawning] had a nice home network up and running, but the messy pit housing the hardware made him avoid that part of the house. In an effort to cut down on noise, and clean up the clutter, he built himself a very nice data center inside a small closet.

One of the biggest changes in the setup provides adequate cooling. He cut a vent hole into a wall shared between the closet and a hallway. This was just the right size for a few large cooling fans which suck air into the enclosed space. But cool-air intake must be accompanied by hot-air outflow so he added an exhaust vent in the ceiling. This also received a trio of big fans, and as you can see above, the integrated LEDs act as a light source for the server farm.

The final part of the plan involved machine-specific brackets mounted to the walls of the enclosure. These racks were built out of 1×1 white wood. They hold the hardware in place leaving plenty of room to run cables. The new setup even opened up enough wall space to mount power and networking hardware. Now everything has its place, and [DocDawning] can finally close the door on his noisy servers.

Stirring Plate From USB Enclosure

March 25, 2011 by Mike Szczys 18 Comments

[Loreno Minati] built his own stir plate out of a hard drive enclosure. It’s the exact same hack as the one we saw a few weeks ago. A magnet was glued to the center of a computer fan, which causes the magnetic capsule inside the beaker to spin. This creates a vortex, evenly mixing the liquid.

Using a hard drive enclosure is a brilliant idea. It’s designed to sit in plain sight so you get a very nice finished look. It’s also exactly the right size for the fan itself. A potentiometer mounted in the cap of the enclosure allows for variable speeds, and the DC barrel jack is being used for the power source. Now that we think of it, this may be the best use of an external HDD enclosure we’ve ever seen (even eclipsing its original purpose). Check out a video and image gallery of the project after the break.

We’ve categorized this as a beer hack since stir plates are often built by hobbyists for growing yeast starters used in home brewing.

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