99% Partspiration

July 8, 2023 by Elliot Williams 37 Comments

Thomas Edison once said that genius was 1% inspiration and 99% perspiration. That doesn’t leave much room for partspiration.

I’m working on a top-secret project, and had to place a parts order on AliExpress with a minimum order quantity of five in order to get decent shipping times. No big deal, financially, and it’s always great to have spares as backup for the ones you fry.

But as I started lighting up the little round smartwatch displays to put them through their paces, I started thinking of all sorts of ways that I could use something like this. I had no idea how easy to drive they were, or frankly, how good they looked in person. When you get a round display in your hands, you find that you need dial indicators everywhere.

And then my son came by and said “Oh neat. I want one!” and started thinking up all sorts of gizmos that I could put them in. Two of them would make awesome eyes, and he’s been on a chameleon kick – the animal, you know. So we’re looking for chameleon eye animations online.

And all of a sudden, I have more projects lined up than I have remaining screens. I’m calling this phenomenon “partspiration”. You know, when you figure out how to use something and then you see uses for it everywhere? Time to place another Ali order.

Gearing Up for the Hackaday Prize

And don’t forget, we just started the next round of the Hackaday Prize: Gearing Up. In this challenge round we want to see your best DIY tools, jigs, and workflow accelerators. Custom reflow plates, home-built power supplies, or even software tools – as long as it helps you get the job done, it has a place here. You’ve got until Aug. 8 to get your entry finished, but head on over to Hackaday.io and get started now.

Badminton Inspired Heat Shield Aims To Fly This Year

May 18, 2023 by Bryan Cockfield 15 Comments

Badminton is not a sport that most of us think about often, and extremely rarely outside of every four years at the summer Olympics and maybe at the odd cookout or beach party here or there. But the fact that it’s a little bit unique made it the prime inspiration for this new heat shield design, which might see a space flight and test as early as a year from now.

The inspiration comes from the shuttlecock, the object which would otherwise be a ball in any other sport. A weighted head, usually rubber or cork, with a set of feathers or feather-like protrusions mounted to it, contributes to its unique flight characteristics when hit with a racquet. The heat shield, called Pridwen and built by Welsh company Space Forge, can be folded before launch and then expanded into this shuttlecock-like shape once ready for re-entry. It’s unlikely this will protect astronauts anytime soon, though. The device is mostly intended for returning materials from the Moon or from asteroids, or for landing spacecrafts on celestial bodies with atmospheres like Mars or Venus.

With some testing done already, Space Forge hopes this heat shield will see a space flight before the close of 2023. That’s not the end of the Badminton inspiration either, though. It’s reported that this device can slow a re-entering craft so much that it can be caught in a net. Not exactly the goal when playing the sport, but certainly a welcome return home for whichever craft might use this system. Of course, getting down from space is only half the battle. Take a look at this other unique spacecraft that goes up in a fairly non-traditional way instead.

Honor Your Hacker Heroes

September 24, 2022 by Elliot Williams 3 Comments

We recently ran an article on a sweet percussion device made by minimal-hardware-synth-madman [Gijs Gieskes]. Basically, it amplifies up an analog meter movement and plays it by slamming it into the end stops. Rhythmically, and in stereo. It’s got that lovely thud, plus the ringing of the springs. It takes what is normally a sign that something’s horribly wrong and makes a soundtrack out of it. I love it.

[Gijs] has been making electro-mechanical musical hacks for about as long as I’ve been reading Hackaday, if not longer. We’ve written up no fewer than 22 of his projects, and the first one on record is from 2005: an LSDJ-based hardware sequencer. All of his projects are simple, but each one has a tremendously clever idea at its core that comes from a deep appreciation of everything going on around us. Have you noticed that VU meters make a particular twang when they hit the walls? Sure you have. Have you built a percussion instrument out of it? [Gijs] has!

Maybe it’s a small realization, and it’s not going to change the world by itself, but I’ve rebuilt more than a couple projects from [Gijs]’ repertoire, and each one has made my life more fun. And if you’re a regular Hackaday reader, you’ve probably seen hundreds or thousands of similar little awesome ideas played out, and maybe even taken some of them on as your own as well. When they accumulate up, I believe they can change the world, at least in the sense of filling up a geek’s life. I hope that feeling comes across when we write up a project. Those of you out there hacking, we salute you!

Inspiring Hacks, Unfinished Hacks

March 26, 2022 by Elliot Williams 5 Comments

We got a tip this week, and the tipster’s comments were along the lines of “this doesn’t look like it’s a finished work yet, but I think it’s pretty cool anyway”. And that was exactly right. The work in question is basically attaching a simple webcam to a CNC router and then having at it with OpenCV, and [vector76]’s application was cutting out freeform hand-drawn curves from wood. To amuse his daughter.

But there’s no apology necessary for presenting a work in progress. Unfinished hacks are awesome! They leave room for further improvement and interpretation. They are like an unfinished story, inviting the hacker to dream up their own end. At least that’s how this one worked on me.

My mind went racing — adding smart and extensible computer vision to a CNC router enables not only line tracing, but maybe smarter edge finding, broken tool detection, and who knows what else. With the software end so flexible these days, and the additional hardware demands so minimal, it’s an invitation. It’s like Pavlov ringing that bell, and I’m the dog-hacker. Or something.

So remember this when you get half done with a project, get to a workable first-stage demo, but you haven’t chased down each and every possibility. Leaving something up to other hackers’ imagination can be just as powerful. Your proof of concept doesn’t have to be the mother of all demos — sometimes just a working mouse will suffice.

Finding The Right Hack Is Half The Battle

September 18, 2021 by Elliot Williams 25 Comments

Sometimes you just get lucky. I had a project on my list for a long time, and it was one that I had been putting off for a few months now because I loathed one part of what it entailed — sensitive, high-accuracy analog measurement. And then, out of the blue I stumbled on exactly the right trick, and my problems vanished in thin air. Thanks, Internet of Hackers!

The project in question is a low-vacuum regulator for “bagging” fiberglass layups. What I needed was some way to read a pressure sensor and turn on and off a vacuum pump accordingly. The industry-standard vacuum gauges are neat devices, essentially a tiny little strain gauge on a membrane between the vacuum side and the atmosphere side, in a package the size of a dime. (That it’s a strain gauge is foreshadowing, but I didn’t know that at the time.) I bought one for $15 ages ago, and it sat on my desk, awaiting its analog circuitry.

See, the MPX2100 runs on 12 V and puts out a signal around 40 mV on top of a 6 V offset. That voltage level is inconvenient for modern 3.3 V microcontroller ADCs, and the resolution would get clobbered by the 6 V signal if I just put a voltage divider on it. This meant whipping together some kind of instrument amplifier circuit to null out the 6 V and amplify the 40 mV for the ADC. The circuits I found online all called for 1% resistors in values I didn’t have, and mildly special op-amps. No fun, for me at least. So there it sat.

Picture of sketchy-looking vacuum apparatus. — Cut the blue wire or the red wire? HX711 module and pressure sensor on the left.

Until I ran into this project that machetes through the analog jungle with one part, and it happened to be one I had on hand. A vacuum pressure sensor is a strain gauge, set up like a Wheatstone bridge, just like you would use for weighing something with a load cell. The solution? A load-cell ADC chip, the HX711, found in every cheap scale or online for under a buck. The only other trick was finding a low-voltage pressure sensor to work with it, but that turns out to be easy as well, and I had one delivered in two days.

In all, this project took months of foot-dragging, but only a few clicks and five minutes of soldering once I got the right idea. The industrial applications and manufacturers’ app notes all make sense if you are making hundreds or millions of these devices, where the one-time cost of prototyping up the hard bits gets amortized, but the hacker solution of using a weight-scale chip was just the ticket for a one-off. That just goes to show how useful sharing our tips and tricks can be — you won’t get this from the industry. So send us your success stories, and your useful failures too, and Read More Hackaday!

Pick Up The Ball And Run With It

September 11, 2021 by Mike Szczys 2 Comments

Once in a while we get to glimpse how people build on each other’s work in unexpected and interesting ways. So it is with the GateBoy project, a gate-level emulator built from die shots of the original Game Boy processor. The thing is, [Austin Appleby] didn’t have to start by decapping and taking photos of the chip. He didn’t even have to make his own schematics by reverse engineering those structures. Someone else had already done that and made it available for others to use. A couple of years back, [Furrtek] started manually tracing out the DMG chip and posted schematics to the DMG-CPU-Inside repo, kindly licensing it as CC-BY-SA 4.0 to let people know how they can use the info.

But playing Game Boy games isn’t actually the end game of [Austin’s] meticulous gate-level recreation. He’s using it to build “a set of programming tools that can bridge between the C/C++ universe used by software and the Verilog/VHDL universe used by hardware.” A new tool has been born, not for gaming, but for converting a meta language that assigns four-letter codes to gate structures (somewhat reminiscent of DNA sequences) and will eventually convert them to your choice of C++ or a Hardware Description Language for use with FPGAs.

The open source community is playing four-dimensional football. Each project moves the ball downfield, but some of them add an additional goal in an alternate hardware universe — advancing the aims of both (like finding and fixing some errors in [Furrtek’s] original schematics).

Of course the real challenge is getting the word out that these projects exist and can be useful for something you’re working on. For instance, [Neumi’s] depth sounding rowboat allows an individual to make detailed depth maps of lakes, rivers, and the like. It was in the comments that the OpenSeaMap project was brought up — a site working to create crowd sourced waterway charts. It’s the perfect place for [Neumi] to get inspiration, and help move that ball toward a set of goals.

How do we get the word out so more of these connections happen? We’ll do our part here at Hackaday. But it’s the well-document and thoughtfully-licensed projects that set the up playing field in the first place.