To some folx, puzzles are the ultimate single-player game, but to others, they are like getting a single Tootsie Roll on Halloween. [Shane] of Stuff Made Here must fall into the latter category because he spent the equivalent of 18 work-weeks to make a robot that solves them automatically. Shots have been fired in the war on puzzles.
The goal of this robot is to beat a hybrid idea of two devilish puzzles. The first is all-white which could be solved by taking a piece at random and then checking its compatibility with every unsolved piece. The second is a 5000-piece monster painted white. There is a Moby Dick theme here. Picking up pieces like a human with fingers is out of the question, but pick-and-place machines solved this long ago, and we learn a cool lesson about how shop-air can create negative pressure. Suction. We wonder if anyone ever repurposed canned air to create a vacuum cleaner.
The meat of this video is overcoming hurdles, like a rhomboidal gantry table, helping machine vision see puzzle pieces accurately, and solving a small puzzle. [Shane] explains the solutions with the ear of someone with a technical background but at a high enough level that anyone can learn something. All the moving parts are in place, but the processing power to decode the puzzle is orders of magnitude higher than consumer machines, so that will wait for part two.
Putting the last piece of a project together and finally finishing it up is a satisfying feeling. When the last piece of a puzzle like that is a literal puzzle, though, it’s even better. [Nadieh] has been working on this jigsaw puzzle that displays a fireworks-like effect whenever a piece is placed correctly, using a lot of familiar electronics and some unique, well-polished design.
The puzzle is a hexagonal shape and based on a hexagonally symmetric spirograph, with the puzzle board placed into an enclosure which houses all of the electronics. Each puzzle piece has a piece of copper embedded in a unique location so when it is placed on the board, the device can tell if it was placed properly or not. If it was, an array of color LEDs mounted beneath a translucent diffuser creates a lighting effect that branches across the entire board like an explosion. The large number of pieces requires a multiplexer for the microcontroller, an ATtiny3216.
This project came out of a FabAcademy, so the documentation is incredibly thorough. In fact, everything on this project is open sourced and available on the project page from the code to the files required for cutting out the puzzle pieces and the enclosure. It’s an impressive build with a polish we would expect from a commercial product, and reminds us of an electrified jigsaw puzzle we saw in a previous build.
We can race against the clock when assembling jigsaw puzzles online but what about competing against each other in the real world? [HomeMadeGarbage] came up with the simplest of solutions with his jigsaw puzzle timer that stops only when the puzzle’s completely assembled.
His simple solution was to attach copper foil tape to the back of the pieces, with overlap. He did this in a serpentine pattern to ensure that all pieces had a strip of the tape. The puzzle he used comes with a special container to assemble it in. At two corners of that container, he put two more pieces of copper foil, to which he soldered wires. Those two act as a switch. Only when the puzzle is completed will those two pieces be connected through the serpentine strip on the back of the puzzle.
Next, he needed a timer. The two wires from the puzzle container go to an Arduino UNO which uses an ILI9325 touch panel TFT display for both the start, stop, and reset buttons, and to show the time elapsed. Press the touch screen when it says START and begin assembling the puzzle. When the last piece is inserted, the serpentine strip of copper tape completes the circuit and only then does the Arduino program stop the timer. As you can see from the video below, the result makes doing the puzzle lots of fun.
If you have a laser printer, you’ve got your Christmas presents sorted out. At least if your family likes jigsaw puzzles. The idea is very simple, laminate a photograph onto some laser-cuttable board, and then run the laser over the outline of the pieces. Bam! Instant puzzle.
The trick is generating the puzzle outline, and of course there’s an online application for that. It’s got options that let you customize the piece count and shapes, and then download the result as an SVG image.
Unfortunately, it’s closed-source and makes the pieces a little bit too uniform for our liking — many of the pieces have exactly the same shape as each other. Are you up to the challenge of writing a better one? We’d love to see it, because the idea of a simple puzzle overlay for laser cutters is too good. Help us get started with some brainstorming in the comments below. How do you go about generating meaningfully unique jigsaw edges algorithmically?
Once you’ve got the puzzle cut out, you can seal up the surface nicely, toss it in a box, and then you’ve got a personalized present. To put it together, we suggest an accompanying DIY pick-and-place tool. (And kudos to [Kristina] for the best headline of 2015 on that one!)
Thanks to Hackaday alum [George Graves] for the tip!
Generative design is a method of creating something by feeding seed data into an algorithm. It might be hard at first to figure out how someone would build a business around this, but that’s exactly what Nervous System has been doing with great success. The secret is not only in the algorithm, but in how they’re bringing it to life.
Jigsaw puzzles are a fun and interactive way to spend an afternoon or twelve, depending on the piece count and your skill level. It’s exciting to find the pieces you need to complete a section or link two areas together, but if you have poor dexterity, excitement can turn to frustration when you move to pick them up. [thomasgruwez] had the disabled and otherwise fumble-fingered in mind when he created this pick and place jigsaw puzzle aid, which uses suction to pick up and transport puzzle pieces.
The suction comes from an aquarium pump running in reverse, a hack we’ve seen often which [thomasgruwez] explains in a separate Instructable. A large, inviting push button is wired in line to turn the pump on and off. An equally large and inviting momentary switch turns off the vacuum temporarily so the piece can be placed.
At the business end of this hack is the tiny suction-cupped tip from a cheap vacuum pen. To interface the pen head with the pump, [thomasgruwez] designed and printed a rigid straw to bridge the gap. With utility already in mind, [thomasgruwez] also designed a ring that can be bolted to the straw to house a steadying finger of your choice, like the pinkie hook on a pair of barbers’ shears.
Our favorite part of this hack has to be the optional accessory—a tiny platform for quickly flipping pieces without cutting the vacuum. Check it out after the break.