We know how it happens. You buy a fancy new label printer, thinking this is the answer to your disorganized space, but soon entropy grabs the printer as well, and it becomes just another item in the pile. When you find such items later, though, they can spark ideas. The idea that struck [Eric Nichols] was to turn his diminutive thermal printer into a dedicated one for short stories.
Inspired by an article about a vending machine that dispenses stories selected by the reader’s time constraints, [Eric] took on the task of getting his Dymo LabelWriter 400 Turbo working in this new capacity. The first task was finding some continuous roll paper that would fit, because the official stock for this thing is all labels. He got lucky on the first try and a roll of 2 7/16″ receipt paper fit the bill perfectly.
The printer itself doesn’t have much brains; it prints bitmaps 672 bits wide, and as long as you care to make them. While the initial experiments succeeded in printing graphics, [Eric] needed a way to convert his stories to bitmapped text to send to the printer. The human-readable font file format known as BDF (glyph Bitmap Distribution Format) was a perfect fit, since a library to render it was readily available. On top of that, the open-source tool otf2bdf will convert a TrueType (TTF) font to BDF, completing his font-rendering chain.
[Eric] has these printers working with both Linux and windows, either one running on a PC where his software resides, and has it all well-documented on his site. With this in place, it’s simply a matter of coming up with the stories to print. We think it would be perfect for Hackaday dailies!
We’ve seen interesting hacks with disused printers before, like this ascii-art generating cartridge.
Heat shrink tubing is great for insulating wires. Labeling wires in a bundle is always useful, too. [Voltlog] has a cheap Brother label printer and discovered he can buy knock off label cassettes for a lot less from China. However, he also found something else: cassettes with heat shrink tubing in them made for the same kind of printer. Could he use the heat shrink cassettes to make neat wire labels? In his first video the answer was sort of, but not really. However, he later had a breakthrough and made a second video explaining how to do it. You can see both videos, below.
At first, the printer didn’t even want to recognize the cassette. It seems like Brother doesn’t want you using exotic tapes with cheap printers. No worry, this isn’t sophisticated DRM, just a sense hole that you need to cover with tape. This discovery was made using the extremely scientific trick of covering all the holes that were not on a regular cassette.
Continue reading “Print Your Own Heat Shrink Labels For Factory-Chic Wire Naming”
Sometimes we hack for the thrill of making something new, and sometimes we hack to push back the dark veil of ignorance to shed fresh light on a problem. And sometimes, like when turning a used label printer into a point-of-sale receipt printer, we hack because we’re cheapskates.
We say that with the utmost respect and affection — there’s nothing to be ashamed of when your motive is strictly pecuniary. In [Dan Herlihy]’s case, hacking a cheap Brother label printer to use thermal paper meant saving $300 on a dedicated receipt printer. But it also meant beating Brother at their “Razor and Blades” business model that keeps you buying their expensive proprietary labels. A pattern of holes in the plastic label roll tells the printer what size labels are loaded, so [Dan] defeated that by breaking off a piece of the plastic and gluing it on the sensor. To convince the printer that plain thermal paper is label stock, he printed up a small strip of paper with the same pattern of black registration stripes that appear on the back of the labels. Pretty clever stuff, and it lets him print high-resolution receipts for his electronics shop on the seriously cheap.
[Dan]’s hack is simple, but may suffer from wear on the paper encoder strip. Perhaps this Brother hack using the gears as encoders will provide some inspiration for long-term fix.
Continue reading “Tightwad Hacks Label Printer, Beats Manufacturer At Own Game”