laser

539 Articles

DVD Laser Diode Used To Build A Laser Engraver

May 6, 2013 by 49 Comments

[Johannes] has been reading Hackaday for years but this is the first project he’s tipped us off about. It’s a laser engraver built from a DVD burner diode (translated). It turned out so well we wonder what other projects he’s forgotten to tip us off about?

This is the second CNC machine he’s seen through from start to finish. It improves upon the knowledge he acquired when building his CNC mill. The frame is built from pine but also uses bits of plywood and MDF. It can move on the X and Y axes, using drawer sliders as bearings. The pair of blue stepper motors drive the threaded rods which move the platform and the laser mount. Just above the laser he included a small DC fan to keep it from burning up. The control circuitry is made up of an Arduino Nano and a stepper motor driver board. Catch a glimpse of the engraver cutting out some stencil material after the break.

There must be something about Spring that brings out the urge to work with laser diodes. We just saw a similar 1W cutter last week.

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Light Graffiti With Servos And Python

April 5, 2013 by 12 Comments

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Light Graffiti is can be lots of fun if you have a decent amount of artistic ability, and a keen sense of timing. If you don’t have the necessary skills, you can always compensate by using Python-controlled servos to move everything automatically. The Python code can be found here, and makes use of the Python Image Library to process the images into a “drawable” form. A [pyMCU] with firmware capable of simultaneous servo control was used to move the laser fixture around.

One of the more difficult aspects of this experiment was getting the timing correct between each laser pulse. The timing routine involes a bit of geometry, calculating the distance between each using trig. As explained in the article, this may be a bit of overkill.  It still didn’t compare to the trig involved in a previous experiment drawing a circle with this laser-servo fixture.  Be sure to check out the video of this laser-setup in action after the break.  I’ve been quite pleased with the results, and look forward to what can be done with it in the future!

Thanks to [pyMCU] for letting me have a few of these boards to play with!

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Homebuilt Laser Cutter Ideas

April 3, 2013 by 33 Comments

Laser-Cutter

[Wuzabear] wrote in to tell us about this “DIY Laser Cutter for PCB Stencils.” While a full BOM and step-by-step build instructions aren’t provided for the frame, pictures of the build are available, and some different options for construction are discussed. One other option that was especially interesting would be to use a ready-built RepRap or other 3D printer to act as the laser motion controller. Apparently this has been experimented with, and we’d love to see any versions that or readers have come up with!

Besides some different ideas and resources for the moving parts of the cutter, there is some information on how to hook up a laser for this purpose, as well as  for the software and calibration required. It should be noted that you should always wear the appropriate safety goggles if you’re working with a high-powered laser. Although any machine-tool can be dangerous, lasers provide some safety issues that should be treated with extreme caution.

Hackaday Links: March 20th, 2013

March 20, 2013 by 23 Comments

Giant fresnel lens is dangerous fun

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Here’s an interesting, and rather dangerous, use for those old big screen TVs that are frequently listed for FREE on Craigslist. With the lens from the old TV built into an adjustable wooden frame, [Grant] was able to melt a stack of pennies, instantly burn wood, melt spots in concrete, and serve his family a cooked egg… Cool.

Projection mapping app helps create hologram like performance stage

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[Aimino] used an iPad, a mobile projector, and a mosquito screen to create a trippy hologram like stage. It might not seem like much at first, but it’s actually a pretty interesting effect. Watching the video makes me wonder what other applications this could have in the near future.

The world’s strongest magnet

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At a cost of over $14 million dollars and weighing in at 35 tons, the 45 Tesla Hybrid is the strongest DC magnet on Earth. It’s powerful enough that the film crew couldn’t even safely get in to take footage of it.  Over half of their camera tapes were wiped clean just while being in the same facility that houses it!

Virtual Body chair uses 4 of our 5 senses

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Created in the hopes of providing a VR experience for seniors with mobility problems who can no longer travel the world, Tokyo Metropolitan University’s Ikei Laboratory presents the ‘Virtual Body’ exhibition. Included are a 3D monitor, a pair of headphones, a fan to create breezes and spread scents, a chair that moves and vibrates, and moving foot pedals.

Iron Man laser gauntlet pops balloons with ease

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If you’re an Iron Man fan with disposable income, you might want to check out this functional full metal laser gauntlet. Built from scratch using no blueprints or guides, [AnselmoFanZero] sells them for around $3K USD.

High Contrast Laser Etching

March 3, 2013 by 22 Comments

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The problem with laser etching dark materials is that the areas burnt away by the intense light don’t really stand out from the rest of the surface. [The 5th Fool] is taking a roundabout way of correcting this by topping his laser engravings with contrasting paint. The technique is still pretty simple and we think it looks great!

Basically he’s etching a layer of painter’s tape which becomes a stencil. But the surface it is masking also gets etched so the paint has an area below to the surface which it can fill in. We figure this will help with durability issues.

After etching the painters tape the design gets a few coatings of a high-contrast paint color and is left to dry. To remove the stencil, duct tape is applied to the entire area. This helps quite a bit in removing the tiny bits of tape from an intricate design.

Laser Spirograph

February 21, 2013 by 11 Comments

laser-spirograph

Here’s a weekend junk bin project if we’ve ever seen one. [Pat] used a quartet of computer fans to make his laser Spirograph. Deciding to try this simple build for yourself will run you through a lot of basics when it comes to interfacing hardware with a microcontroller. In this case it’s the Arduino Nano.

The Spirograph works by bouncing a laser off of mirrors which are attached to the PC fans. When the fans spin the slight alignment changes cause the laser dot to bob and weave in visually pleasing ways. You can catch twenty minutes of the light show in the clip after the break.

Three of the fans have mirrors attached, the housing of the fourth is used to host the laser diode and make assembly easier. A TC4469 motor driver is used to connect the fans to the Arduino. The light show can be manually controlled by turning the trio of potentiometers which are read using the Arduino’s ADC.

If you manage your way through this build perhaps you’ll move on to a setup that throws laser light all over the room.

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Improved Hourglass Entropy

January 25, 2013 by 16 Comments

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[Wardy] built himself a high quality entropy source with parts he had lying around. It’s based on the hourglass entropy project we saw in a links post earlier this month. Just like that project, he is bouncing a laser off of the falling sand and reading the result. But he brings a few innovations to the party, and has test results to back up his work.

The first change is an obvious one; motorize the hourglass so that you don’t need to flip it by hand. We thought this might mess with the laser alignment but the clip after the break proved us wrong. He changed up the sensor, using an LED connected to the base of an NPN transistor. The next change was to mount the light sensor at an angle to the laser rather than straight on. This picks up reflections of the laser and not the direct beam itself, resulting in a wider range of readings.

He used an Ethernet shield to get the system on the network. It’s pushing 420k random numbers per second and was tested with the DieHarder suite. It didn’t get a very high score, but it did pass the test.

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