Harbor Freight And LEGO PCB Vise Is Cheap And Effective

February 7, 2024 by Dan Maloney 6 Comments

It doesn’t take much chasing things around the bench with a soldering iron to appreciate the value of good work holding. And don’t get us started on those cheap “helping hands” alligator clip thingies; they’re somehow worse than no work holding. Isn’t there a better way?

Maybe, judging by [Paul Bryson]’s idea for a dirt cheap PCB vise. It’s a pretty clever design that’ll have you heading to Harbor Freight, or whatever the moral equivalent is in your location, where you’ll pick up a small ratcheting bar clamp. [Paul] used a 4″ (10 cm) clamp; that which looks fine for a wide range of boards, but we suppose you could go bigger if you like. You could also stop there and just clamp your PCBs in the plastic jaws, but [Paul] adorned the jaws with swiveling arms made from LEGO Technic pieces, of all things. Rubber grommets slipped onto Technic pegs go into the holes on the beam to hold the PCB edges firmly, while the swiveling action adapts to odd-shaped boards.

To our mind, the biggest advantage to this design other than cost is how low it holds the PCB — a decided advantage while working under the microscope. Don’t have any Technics parts close to hand? No worries, 3D printed parts could easily stand in, and maybe even improve the design. [Paul] also shows off a substitute for the Technics beam rendered in PCB material, which would reduce the height of the workpiece over the bench even more.

We’ve seen a lot of PCB vises come and go, using everything from scrap wood to 3D printed compliant mechanisms. But we doubt you’ll find anything more cost-effective than [Paul]’s design.

LEGO Coin Sorter Is So Money

February 5, 2024 by Kristina Panos 4 Comments

When it comes to LEGO and sorting, the idea is usually to sort bricks by color, which is a great way to help keep your sanity. And if you want to buy more, you may need to save your pennies and so on. What better way for worlds to collide than to build a working LEGO coin sorter?

[brickstudios]’ sorter does it all — pennies, nickels, dimes, quarters, half-dollars, and dollars. As with most coin sorters, the idea is to differentiate by size. This brings up challenge number one — the fact that a penny is ever-so-slightly bigger than a dime.

[brickstudios] was able to solve this by leveraging the difference between a headlight brick and a regular modified 1X1 with a stud on the side. Later, the same two coins reveal challenge two, which is that if you want to sort the coins in order by value, you have to somehow get the dimes past the pennies and nickels after each has fallen through the chute. Same deal with the giant half-dollar and smaller dollar coins.

The basic sub-build is a pair of tile rails on which the coins slide and either fall into the hole or keep going based on value. Once [brickstudios] had all the coins falling just right, it was time to address the value vs. size issue. Essentially, they solved this by building a ramp that turns the dimes and dollars and gets them to the right spots. Be sure to check out the build video after the break.

We are constantly amazed by the things people can make out of LEGO, like this hydroelectric dam or this hydraulic excavator. Have you made something amazing? Let us know!

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A Hydroelectric Dam, Built Out Of LEGO

January 27, 2024 by Lewin Day 10 Comments

Hydroelectric dams are usually major infrastructure projects that costs tens of millions of dollars to construct. But they don’t have to be — you can build your own at home, using LEGO, as [Build it with Bricks] demonstrates!

The build is set up in an aquarium with a pump, which serves to simulate flow through a river system. The LEGO dam is installed in the middle of the aquarium, blocking the flow. It has a sluice gate in the lower section to feed water to a turbine for power generation. The gate is moved via a rack and pinion. It’s driven by a LEGO motor on a long shaft to keep it a safe distance from the wet stuff. The dam also gets a spillway to allow for overflow to be handled elegantly. Meanwhile, a second motor acts as a generator, fitted with a fairly basic turbine.

Hilariously, the first build fails spectacularly as the hydrostatic pressure of the water destroys the LEGO wall. A wider base and some reinforcements help solve the problem. There’s a better turbine, too. It’s all pretty leaky, but LEGO was never designed to be water tight. As you might imagine, it doesn’t generate a lot of power, but it’s enough to just barely light some LEDs.

It’s a fun way to learn about hydroelectric power, even if it’s not making major amounts of electricity. Video after the break.

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The Giant LEGO You Always Wanted To Play With

January 20, 2024 by Jenny List 18 Comments

The interlocking LEGO bricks are probably one of the most versatile toys to come out of the 20th century, but aside from the Duplo larger-sized version for smaller kids, they don’t come in what you might term grown-up sizes. This has not deterred [Veranda Vikings] though, who have come up with the fantastic idea of giant LEGO bricks made from snow.

Making them is simplicity itself given enough depth of the white stuff, simply press the lid of one of those plastic LEGO storage bins into some fresh snowfall hard enough to compact your brick, and then lift clear a perfect icy 2 by 2 brick. Most of the post is devoted to the building escapades of some very happy kids, and we can’t help envying them the opportunity. It appears that like the LEGO fries in the cafe at Legoland in Bilund, these bricks don’t quite interlock. We think that it would be possible to press the LEGO storage lid into the bottom of them though, perhaps some readers would like to experiment.

Either way, this is a hack to warm the hearts of readers worldwide, whether they live in a country with snow or not. We’re surprised Lego themselves haven’t caught on to the idea, and sold giant snow-brick moulds.

Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With All The LEGO

December 20, 2023 by Kristina Panos 3 Comments

It seems like mechanical keyboard enthusiasts are more spoiled for choice with each passing day. But as broad as the open source pool has become, there’s still no perfect keyboard for everyone. So, as people innovate toward their own personal endgame peripherals and make them open source, the pool just grows and grows.

This beautiful addition to the glittering pool — [Bo Yao]’s Carpenter Tau keyboard — is meant to provide an elegant option at a particular intersection where no keyboards currently exist — the holy trinity of open source, programmable, and tri-mode connectivity: wired, Bluetooth, and 2.4 GHz.

Come for the lovely wooden everything, and stay for the in-depth logs as [Bo Yao] introduces the project and its roots, reviews various options for the controller, discusses the manufacture of the wooden parts, and creates the schematic for the 61-key version. Don’t want to build one yourself? It’ll be on Crowd Supply soon enough.

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A hand holds a LEGO replica of a Polaroid camera. The back of the "camera" has been removed to show the sereies of Technic pieces inside that allow the camera shutter to work.

How A LEGO Set Is Born

December 19, 2023 by Navarre Bartz 11 Comments

LEGOs are the first window into making something in your head become real for many makers. The Verge dug into how a LEGO set itself goes from idea to the shelves.

While most sets come from the minds of LEGO designers, since 2008, fans can submit their own sets to LEGO Ideas for the chance to become a real product. In this case, we follow the journey of [Marc Corfmat]’s Polaroid OneStep Camera from his initial attempts at LEGO stardom with his brother [Nick] to the current set that took off.

While the initial idea and build are the seed for a new set, once the project is in the hands of LEGO, designers meticulously make revision after revision to ensure the set is enjoyable to build and any moving parts continue to function for thousands of cycles. This is all weighed against the total cost of the BOM as well as any licensing required for intellectual property. One particularly interesting part of the article is how designers at LEGO are afforded a certain number of “frames” for custom bricks which leads to some interesting hacks and collaboration as all good constraints do.

For more LEGO hacks, checkout LEGO’s long lost cousin, testing LEGO-compatible axle materials, or these giant LEGO-like pieces.

Testing Various Properties Of LEGO-Compatible Axles

November 14, 2023 by Maya Posch 9 Comments

If you ever wondered what’d happen if you were to use LEGO Technic parts, but they were made out of something other than plastic, the [Brick Experiment Channel] has got you covered. Pitting original Lego axles against their (all except steel commercially available) equivalents made out of carbon fiber, aluminium and steel, some of the (destructive) results are very much expected, while some are more surprising.

Starting off with the torque test, each type of axle is connected with others and rotated with increasing torque until something gives out. Unsurprisingly, the plastic Technic part fails first and renders itself into a twist, before the carbon fiber version gives up. Aluminium is softer than steel, so ultimately the latter wins, but not before a range of upgrades to the (LEGO-based) testing rig, as these much stronger axles require also strong gears and the like to up the torque.

When it comes to durability, all except the original LEGO version didn’t mind having plastic rubbing against them for a while. Yet for friction in general, the plastic version did better, with less friction. Whether or not this is due to material wearing away is a bit of a question. Overall, stainless steel gets you a lot of strength, but in a dense (8000 kg/m³) package, aluminium comes somewhat close, with 2700 kg/m3, and carbon fiber (1500 kg/m3) does better than the original part (1400 kg/m3), with only a bit more weight, though at roughly ten times the cost.

On that note, we’re looking forward to the first 100% stainless steel LEGO Technic kit, reminiscent of the era when Meccano came in the form of all-metal components and a bucket of bolts.

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