Miniature Concrete Hoover Dam Is Tiny Engineering Done Right

Growing up, we got to play with all kinds of things in miniature. Cars, horses, little LEGO houses, the lot. What we didn’t get is a serious education with miniature-sized dams. This recreation of the glorious Hoover Dam from the [Creative Construction Channel] could change all that for the next generation.

The build starts with the excavation of a two-foot long curve in a replica riverbed. A cardboard base is installed in the ditch, and used as a base for vertical steel wires. Next, the arch of the dam is roughed out with more steel wires installed horizontally to create a basic structure. The cardboard is then be removed from the riverbed, with the steel structure remaining. It’s finally time to pour real concrete, with a foundation followed by the main pour into foam formwork. The dam is also given 3D printed outlets that can be opened to allow water to pass through — complete with small gear motors to control them. The structure even gets a little roadway on top for good measure.

The finished product is quite impressive, and even more so when the outlets open up to spill water through. Such a project would be great fun for high school science students, or even engineering undergrads. Who doesn’t want to play with a miniature scale dam, after all? Bonus points if you build an entire LEGO city downstream, only to see it destroyed in a flood.

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Solar And Wind Could Help Support Ethiopia’s Grand Dam Project

Ethiopia is in the midst of a major nation-building project, constructing the Grand Ethiopian Renaissance Dam (GERD). Upon completion, GERD will become the largest hydropower plant in Africa, providing much needed electricity for the country’s growing population.

The project dams the Blue Nile, a river which later flows into neighbouring Sudan, where it merges with the White Nile and then flows on to Egypt. Like all rivers that flow across political boundaries, concerns have been raised about the equitable management of the water resources to the benefit of those upstream and down. Too much water dammed upstream in GERD could have negative effects on Egyptian agriculture reliant on river flows, for example. Efforts are ongoing to find a peaceful solution that suits all parties. Recently, suggestions have been made to supplement the dam’s power output with solar and wind to minimise disruption to the river’s users.

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Repairing A Catastrophic Failure: The Oroville Dam Update

More than two years ago, the largest dam in the United States experienced a catastrophic failure of its main spillway, the primary means by which operators of the dam prevent the lake from cresting its pen. The spillway failure caused so much erosion that the hydroelectric plant could not operate, further worsening the situation. In a few days, the dam was finally put to its design limitations, and water began flowing down an emergency spillway that had never been used, prompting the evacuation of 188,000 people living in downstream communities.

Since the time that this crisis came to a head, crews have been working around the clock to repair the main and emergency spillways in order to ensure that one of the largest pieces of infrastructure in the wealthiest country in the world does not suffer a complete failure. The dam’s spillways were reopened recently on April 2, in time for this year’s snow melting, and so far everything looks good.

The repair work was a true feat of engineering, and perhaps a logistics miracle as well. The video below goes over a lot of the raw materials inputs that were needed, but the one that stuck out the most was that a dump truck full of roller-compacted concrete was emptied every five minutes over the entire course of the repair — enough to build a sidewalk from the Oroville Dam to Texas. Part of the reason for the use of such an incredible amount of concrete was that it wasn’t just used to repair the main spillway. An enormous “splash pad” for the emergency spillway was also constructed to limit erosion in the event that it must be used again. But the full change goes beyond concrete and rebar. Join me after the break as I try to wrap my mind around the full scope of the Oroville Dam repair.

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Failing Infrastructure And The Lessons It Teaches

Infrastructure seems so permanent and mundane that most of us never give it a second thought. Maintenance doesn’t make for a flashy news story, but you will frequently find a nagging story on the inside pages of the news cycle discussing the slowly degrading, crumbling infrastructure in the United States.

If not given proper attention, it’s easy for these structures to fall into a state of disrepair until one suddenly, and often catastrophically, fails. We’ve already looked at a precarious dam situation currently playing out in California, and although engineers have that situation under control for now, other times we haven’t been so lucky. Today we’ll delve into a couple of notable catastrophic failures and how they might be avoided in future designs.

Gaining Weight While Delaying Repairs

Most of us take infrastructure for granted every day. Power lines, roads, pipelines, and everything else have a sense of permanence and banality that can’t be easily shaken. Sadly, this reality shattered for most people in Minneapolis, Minnesota in August 2007.

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