Brainstorming

November 19, 2022 by Elliot Williams 5 Comments

One of the best things about hanging out with other hackers is the freewheeling brainstorming sessions that tend to occur. Case in point: I was at the Electronica trade fair and ended up hanging out with [Stephen Hawes] and [Lucian Chapar], two of the folks behind the LumenPnP open-source pick and place machine that we’ve covered a fair number of times in the past.

Among many cool features, it has a camera mounted on the parts-moving head to find the fiducial markings on the PCB. But of course, this mean a camera mounted to an almost general purpose two-axis gantry, and that sent the geeks’ minds spinning. [Stephen] was talking about how easy it would be to turn into a photo-stitching macrophotography rig, which could yield amazingly high resolution photos.

Meanwhile [Lucian] and I were thinking about how similar this gantry was to a 3D printer, and [Lucian] asked why 3D printers don’t come with cameras mounted on the hot ends. He’d even shopped this idea around at the East Coast Reprap Festival and gotten some people excited about it.

So here’s the idea: computer vision near extruder gives you real-time process control. You could use it to home the nozzle in Z. You could use it to tell when the filament has run out, or the steppers have skipped steps. If you had it really refined, you could use it to compensate other printing defects. In short, it would be a simple hardware addition that would open up a universe of computer-vision software improvements, and best of all, it’s easy enough for the home gamer to do – you’d probably only need a 3D printer.

Now I’ve shared the brainstorm with you. Hope it inspires some DIY 3DP innovation, or at least encourages you to brainstorm along below.

Welcome Back, Supercon!

November 12, 2022 by Elliot Williams 7 Comments

The last two Novembers, Hackaday’s annual gathering was held in remote mode: Remoticon instead of Supercon. While still recovering from jetlag, I’m reflecting on the pros and cons of live versus virtual events. And wondering how we can combine the virtues of both for next year. Come brainstorm with me!

The blatantly obvious pros of having a live Supercon is the ease of talking to everyone who is there, trading code tips, life experience, and must-see projects. In person, you can physically trade badge add-ons in real time, without waiting for customs to clear the packages. Simply hanging out has a real charm to it, and doing so over shared tacos is even better. Spontaneous collaborations were easy and natural. And finally, while you can watch someone electrocute a twinkie with a neon sign transformer on YouTube, you can’t smell the ozone.

Against this, all of the expensive travel, the aforementioned jetlag for some, and the real-world limitations that only so many people can fit in a given physical space at once.

The best part of Remoticon was hearing from people who wouldn’t have been able to make it to an in-person con, whether it’s because it’s of geography or money. Since everything is online, there’s no missing out, and anyone can freely dip in to one talk or another. The online chat channels were better attended during Remoticon as well – perhaps because they were the only game in town – but that was a more global community.

There’s probably nothing that can be done about the tacos, but what could we do about incorporating the benefits of Remoticon? We did stream one stage live, and we had two chat channels open for commentary the whole time. If you took part remotely in Supercon, let us know how it went, and if you have any suggestions to improve our remote experience for next time. Because in the end, we want Hackaday to be as inclusive and as global as the hacker community itself.

Banner Photo by Poyu Chen.

Hackaday Supercon: Back At Last!

October 29, 2022 by Elliot Williams 7 Comments

I’m unashamed to admit that I’ve really missed in-person hacker conferences over the last two and a half years. And while we’re not out of the water yet, COVID-wise, things are controlled and controllable enough that we felt we could safely hold our smallish, halfway out in the back-alley conference safely. It’s going to be so nice to see all the familiar faces, and meet the first-time Superconnisti as well. Welcome! You’re going to have fun.

For health, money, or other reasons, a lot of people who would like to go still can’t, and that bums me out. Of course there’s no substitute for being there live, but we’re trying our best to spread the Supercon love to everyone out there. If the two years of Remoticon were different, I’m not willing to say they were worse. It was awesome to be able to share live talks on some fantastic hacky topics, typing amongst ourselves instead of chatting in person, and it spanned the globe. There were no borders.

We’re still working on our remote plans – yes, a week before the con – because I don’t think things can ever fully go back to the before-times. That said, we will be streaming the main stage live as always, and you can pretend it’s Remoticon all over again by hanging out in our Discord, or over at the Supercon Hack Chat.

So to those of you attending, it’ll be great to see you in person. The rest of you out there – join us virtually. We’ve been working on this for the last five months now, and next week, it’s go time!

Retrofitting Robots

October 22, 2022 by Elliot Williams 27 Comments

Al Williams wrote up a neat thought piece on why we are so fascinated with robots that come in the shape of people, rather than robots that come in the shape of whatever it is that they’re supposed to be doing. Al is partly convinced that sci-fi is partly responsible, and that it shapes people’s expectations of what robots look like.

What sparked the whole thought train was the ROAR (robot-on-a-rail) style robot arms that have been popping up, at least in the press, as robot fry cooks. As the name suggests, it’s a robot arm on a rail that moves back and forth across a frying surface and uses CV algorithms to sense and flip burgers. Yes, a burger-flipping robot arm. Al asks why they didn’t just design the flipper into the stovetop, like you would expect with any other assembly line.

In this particular case, I think it’s a matter of economics. The burger chains already have an environment that’s designed around human operators flipping the burgers. A robot arm on a rail is simply the cheapest way of automating the task that fits in with the current ergonomics. The robot arm works like a human arm because it has to work in an environment designed for the human arm.

Could you redesign a new automatic burger-flipping system to be more space efficient or more reliable? Probably. If you did, would you end up with a humanoid arm? Not necessarily. But this is about patching robotics into a non-robotic flow, and that means they’re going to have to play by our rules. I’m not going to deny the cool factor of having a robot arm flip burgers, but my guess is that it’s actually the path of least resistance.

It feels kind of strange to think of a sci-fi timeline where the human-looking robots come first, and eventually get replaced by purpose-built intelligent machines that look nothing like us as the environments get entire overhauls, but that may be the way it’s going to play out. Life doesn’t always imitate art.

Why Learn Ancient Tech?

October 15, 2022 by Elliot Williams 69 Comments

The inner orbits of the Hackaday solar system have been vibrating with the announcement of the 2022 Hackaday Supercon badge. The short version of the story is that it’s a “retrocomputer”. But I think that’s somehow selling it short a little bit. The badge really is an introduction to machine language or maybe a programming puzzle, a ton of sweet blinky lights and clicky buttons, and what I think of as a full-stack hacking invitation.

Voja Antonic designed the virtual 4-bit machine that lives inside. What separates this machine from actual old computers is that everything that you might want to learn about its state is broken out to an LED on the front face, from the outputs of the low-level logic elements that compose the ALU to the RAM, to the decoder LEDs that do double-duty as a disassembler. You can see it all, and this makes it an unparalleled learning aid. Or at least it gives you a fighting chance.

So why would you want to learn a made-up machine language from a non-existent CPU? Tom Nardi and I were talking about our experiences on the podcast, and we both agreed that there’s something inexplicably magical about flipping bits, calling the simplest of computer operations into action, and nonetheless making it do your bidding. Or rather, it’s anti-magical, because what’s happening is the stripping away of metaphors and abstractions. Peering not just behind, but right through the curtain. You’re seeing what’s actually happening for once, from the bottom to the top.

As Voja wrote on the silkscreen on the back of the badge itself: “A programmer who has never coded 1s and 0s in machine language is like a child who has never run barefoot on the grass.” It’s not necessary, or maybe even relevant, but learning a complex machine in its entirety is simultaneously grounding and mind-expanding. It is simply an experience that you should have.

Unintentional Emissions

October 1, 2022 by Elliot Williams 40 Comments

First, it was the WiFi router: my ancient WRT54G that had given me nearly two decades service. Something finally gave out in the 2.4 GHz circuitry, and it would WiFi no more. Before my tears could dry, our thermometer went on the fritz. It’s one of those outdoor jobbies that transmits the temperature to an indoor receiver. After that, the remote for our office lights stopped working, but it was long overdue for a battery change.

Meanwhile, my wife had ordered a new outdoor thermometer, and it too was having trouble keeping a link. Quality control these days! Then, my DIY coffee roaster fired up once without any provocation. This thing has worked quasi-reliably for ten years, and I know the hardware and firmware as if I had built them myself – there was no way one of my own tremendously sophisticated creations would be faulty. (That’s a joke, folks.) And then the last straw: the batteries in the office light remote tested good.

We definitely had a poltergeist, a radio poltergeist. And the root cause would turn out to be one of those old chestnuts from the early days of CMOS ICs – never leave an input floating that should have a defined logic level. Let me explain.

The WRT54G was the hub of my own home automation system, an accretion of ESP8266 and other devices that all happily speak MQTT to each other. When it went down, none of the little WiFi nodes could boot up right. One of them, described by yours truly in this video, is an ESP8266 connected to a 433 MHz radio transmitter. Now it gets interesting – the thermometers and the coffee roaster and the office lights all run on 433 MHz.

Here’s how it went down. The WiFi-to-433 bridge failed to connect to the WiFi and errored out before the part of the code where it initialized GPIO pins. The 433 MHz transmitter was powered, but its digital input was left flopping in the breeze, causing it to spit out random data all the time, with a pretty decent antenna. This jammed everything in the house, and apparently even once came up with the command to turn on the coffee roaster, entirely by chance. Anyway, unplugging the bridge fixed everything.

This was a fun one to troubleshoot, if only because it crossed so many different devices at different times, some homebrew and some commercial, and all on different control systems. Until I put it together that everything on 433 MHz was failing, I hadn’t even thought of it as one event. And then it turns out to be a digital electronics classic – the dangling input!

Anyway, hope you enjoyed the ride. And spill some copper for the humble pull-down resistor.

Honor Your Hacker Heroes

September 24, 2022 by Elliot Williams 3 Comments

We recently ran an article on a sweet percussion device made by minimal-hardware-synth-madman [Gijs Gieskes]. Basically, it amplifies up an analog meter movement and plays it by slamming it into the end stops. Rhythmically, and in stereo. It’s got that lovely thud, plus the ringing of the springs. It takes what is normally a sign that something’s horribly wrong and makes a soundtrack out of it. I love it.

[Gijs] has been making electro-mechanical musical hacks for about as long as I’ve been reading Hackaday, if not longer. We’ve written up no fewer than 22 of his projects, and the first one on record is from 2005: an LSDJ-based hardware sequencer. All of his projects are simple, but each one has a tremendously clever idea at its core that comes from a deep appreciation of everything going on around us. Have you noticed that VU meters make a particular twang when they hit the walls? Sure you have. Have you built a percussion instrument out of it? [Gijs] has!

Maybe it’s a small realization, and it’s not going to change the world by itself, but I’ve rebuilt more than a couple projects from [Gijs]’ repertoire, and each one has made my life more fun. And if you’re a regular Hackaday reader, you’ve probably seen hundreds or thousands of similar little awesome ideas played out, and maybe even taken some of them on as your own as well. When they accumulate up, I believe they can change the world, at least in the sense of filling up a geek’s life. I hope that feeling comes across when we write up a project. Those of you out there hacking, we salute you!