Blu-ray CNC Looks Great For Branding And Engraving

June 5, 2012 by Mike Szczys 10 Comments

[Nav] got the bug for a tiny little laser cutter. He pulled off the build, and has just finished the second rendition which makes some nice improvements. He’s was hoping for a laser cutter, but we think this really shines when it comes to branding objects like the scrap wood seen above.

This joins a long line of optical drive parts builds. For instance, we saw this plotter that used the lens sleds from some CD-ROM drives. You may think that [Nav] doesn’t need to worry about the Z axis since this is a laser but you’d be wrong. The focal point of the light needs to hit at the right place to cut efficiently, and this is often the trouble with laser cutters. As material is burned away the laser becomes less efficient if you don’t adjust the lens for vertical position. That’s why we think it’s best as an engraver, but the original build writeup for his cutter does show some success cutting letters in dark paper.

Check out a clip of this design being burnt into the wood after the break.

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Stroboscope Project Uses Optical Drive Motor And Arduino

November 21, 2011 by Mike Szczys 11 Comments

In the quest for a diy laser cutter made from DVD burner parts (that hack’s still in the works) this guy ended up with a junk box full of optical-drive leftovers. He put some of that surplus to good use by building this stroboscope. As the media spins, the white LED just out of focus in the foreground strobes to freeze the little black figure in the same place. The effect, as seen in the video after the break, is a dancing figure created by the optical illusion.

This is the same concept as that amazing 3D rowing skeleton build, but scaled down greatly. Each of the silhouettes seen above are slightly different, showing one pose that makes up a frame of the overall animation. They’re laser cut, but some careful paper-craft could probably accomplish the same thing. Assuming you could keep them from warping when spinning at high speeds.

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Bench-top Laser Engraver Does Some Cutting Too

March 11, 2011 by Mike Szczys 25 Comments

Grab that stack of old optical drives you have in the corner and get to work building this laser engraver. [Groover] is taking a no-nonsense approach to the build and we think it is just simple enough to be accessible to a very wide audience.

The physical assembly uses sleds from two optical drives. These are mounted some angle bracket. Since lasers cut at one specific focal length, there is not need for a Z axis (simplifying the build greatly). In fact, we think the hardest part of the assembly is retrieving the laser diode from a DVD-R drive and packaging it for use with this setup.

The electronics are a combination of a couple of consumer products. Two pre-fab motor drivers are used to command the stepper motors on the optical sleds. These receive their commands from an Arduino. A package called GRBL reads in G-code ([Groover] shows how to generate this from Inkscape) and in turn sends commands to the Arduino.

The results are quite remarkable. It can engrave wood with great resolution and contrast. The video after the break even shows it cutting out shapes from construction paper. Now we still want our own full-size laser cutter, but this project is much more fiscally possible for us.

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Stackable Macro Photography Rig

February 19, 2011 by Mike Szczys 14 Comments

When taking macro photographs you lose a lot of clarity due to a reduced depth of field. One way to get sharp pictures is to take multiple shots at slightly different distances from the subject and then stack them into one image. There’s software to do this for you, but you still need a set pictures to start with. [Dsvilko] built this setup to easily capture a set of macro images.

He’s using the internals from an optical drive as a sled to carry the subject. A PICAXE drives the stepper motor that moves the carriage, which takes input from an IR remote control. This turns out to be a fantastic method as the sled can move in 0.2mm increments. After he’s got his set of images he uses Zerene to stack them together.

Bonus points to [Dsvilko] who used Linux command line tools to edit together the demonstration video embedded after the break.

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CNC Machine From PC Parts

November 8, 2010 by Mike Szczys 28 Comments

[Mike Rankin] built a small CNC machine using some PC parts. He repurposed two optical drives and a floppy drive to create the plotter seen drawing the Hackaday logo above. The X and Y axes use the stepper motor controlled read heads from two optical drives. The Z axis is built using the read head hardware from a floppy drive. A 3-axis controller module from eBay drives the little machine, keeping the cost quite low at around $45.

As you can see in the video after the break it does a great job as a plotter. [Mike] doesn’t think there’s enough power in the hardware to be used as a mill. We’d still like to try adding a flexible shaft rotary tool and see if this could mill some rudimentary PCBs, but maybe you need to shell out just a little bit more for that functionality. It might also be possible to use an etchant resist marker instead of toner transfer or photo-resist.

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