Printed Circuit Board

47 Articles

CNC Software Toolchain Using Only Open Source Software

October 12, 2013 by 53 Comments

For hobbyists, there are two types of machines that can make parts at home. The first type is matter-adding machines (3D printers) and the other is matter-subtracting machines (like CNC milling machines).  [Mario] recently tipped us about an article he made detailing which free software can be used to design and produce parts on CNC machines.

The first step of the process is obviously designing the part you want to make using a Computer-Aided Design (CAD) application. [Mario] suggests Heeks or Freecad for which you can find plenty of tutorials on YouTube. The next step consists in converting the part you just designed to machine tool paths using a Computer-Aided Manufacturing (CAM) application. Fortunately, Heeks can do both so it may be the best option for beginners. [Mario] also mentions the pcb2gcode  application, which allows you to manufacture printed circuit boards at home for the prototypes you may want to produce. Finally, the well known LinuxCNC (previously Linux EMC2) software is used to control the CNC machine using the GCode that the CAM software produced.

At Hackaday, we’d really like knowing what our readers currently use for their CNCs so don’t hesitate to leave us a comment below.

DIY Heatsinking PCBs

September 12, 2013 by 6 Comments

pcb heatsink

We have covered many do it yourself PCBs before, but this video guide adds an easy way to sink heat from high power devices, which we think you might find handy.

It is a very simple process that [CNLohr] uses to keep his small RGB LED projects from overheating. It starts by using a readily available silicone thermal sheet as the substrate by applying it to copper foil. He then applies a toner-transfer circuit pattern to the copper by running the pair through a modified laminator a few times. He makes note that you have to apply the plastic backing side of the silicone sheet to the copper foil to prevent the laminator from chewing it up.

After the typical ferric chloride etching process is complete, he then uses 220 grit sandpaper to remove the toner pattern. Often steel wool is used, but because of the sensitive nature of the silicone, sandpaper works better to avoid peeling up traces.

We have featured [CNLohr] before, as he does some top-notch tutorials in his workshop — which makes for both a fascinating and distracting backdrop for the videos. This one is a bit long (~20 minutes), but is very thorough and goes through the entire process from start to finish. Check it out after the break.

Continue reading “DIY Heatsinking PCBs” →

Building A ‘high-end’ USB Audio DAC

August 27, 2013 by 63 Comments

As [Jan-Erik] had already built a simple USB connected Digital-to-Analog Converter (DAC), he decided to make the high-end version of it.

The prototype you see in the picture above is based on:

  • the PCM2707C from Texas Instruments which takes care of the USB communication and outputs I2S audio data
  • the PCM1794A, a 132dB SNR 24-bit 192kHz DAC which receives I2S protocol
  • the OPA4134, a high performance audio operational amplifier

The on-board +3.3V and -5V voltages are generated by inductor-less power supplies. As [Jan-Erik] mentions in his write-up, the ‘high-end’ was put between single quotes because the PCB is single sided and uses through hole passive components. The board was designed using Kicad, etched by himself and put in a machined enclosure. All the production files can be downloaded from his website so you may produce it within a day.

Exposing PCBs With A Home Made Laser Printer

August 9, 2012 by 50 Comments

Making your own printed circuit boards – as useful as it is – is a pain. Using the very popular toner transfer method requires a dozen steps that have to go perfectly the first time, and milling boards on a CNC machine creates a lot of mess. The most industrious hackers are able to bodge up a direct-to-board printer from an old inkjet printer, but these builds are usually a little kludgy. [Tixiv]’s LaserExposer board printer is one of the first builds we’ve seen that does away with all the negatives of the other techniques of PCB manufacturing and turns making your own boards into a very, very simple process.

The LaserExposer uses photosensitive copper board, like many of the other PCB printers we’ve seen. Instead of printing out the board artwork to a transparency or mask, [Tixiv] used a 1 Watt 445nm blue laser with a hexagonal mirror to directly expose the artwork onto the board, line by line.

The entire device is built around an old flatbed scanner that slowly crawls over the PCB, exposing the traces of copper to be etched away. This required reverse engineering the mirror motor control board from an 90s-era laser printer and building a circuit to precisely control the timing of the laser. [Tixiv] eventually got everything working and after etching had some of the most professional looking home-brew boards we’ve ever seen.

[Tixiv] put up a demo video of his build (after the break, German audio, YouTube has captions…). Anyone have an old flatbed scanner lying around?

Continue reading “Exposing PCBs With A Home Made Laser Printer” →

BatchPCB Pays You

March 1, 2010 by 80 Comments

SparkFun’s BatchPCB has been a well-known service to get your PCBs fabbed, and now it is sporting a new feature. It has just come out of its downtime chrysalis with the ability to pay you for making your designs. If you have designed a PCB and want people to pay you to use it, BatchPCB will now do that for you. [Patrick] says “We want engineers to benefit from the low-cost production for prototypes and have the ability to sell their work, conveniently.” There are a few caveats. First of all, each seller must be a resident of the United States and send BatchPCB a W-9. Secondly, PCBs are only warranted against manufacturing defects, so buyers should make sure the PCB they are buying is a working design. Finally, the sellers must only be selling designs of their own or with proper permission. We are big fans of free, open-source designs, but we can see how this would help an engineer recover some of their costs to develop a board and might lead to some interesting brokering of designs. What do you think of this new service?