a 3D printed box with a Terminator head watching a camera

Machine Vision Helps You Terminate Failing 3D Print Jobs

April 25, 2022 by Robin Kearey 13 Comments

If you’re a 3D printer user you’re probably familiar with that dreaded feeling of returning to your printer a few hours after submitting a big job, only to find that it threw an error and stopped printing, or worse, turned half a spool of filament into a useless heap of twisted plastic. While some printers come with remote monitoring facilities, [Kutluhan Aktar]’s doesn’t, so he built a device that keeps a watchful eye on his 3D printer and notifies him if anything’s amiss.

The device does this by tracking the movement of the print head using a camera and looking for any significant changes in motion. If, for example, the Y-axis suddenly stops moving and doesn’t resume within a reasonable amount of time, it will generate a warning message and send it to its owner through Telegram. If all three axes stop moving, then either the print is finished or some serious error occurred, both of which require user intervention.

The camera [Kutluhan] used is a HuskyLens AI camera that can detect objects and output a set of 3D coordinates describing their motion. A set of QR-like AprilTags attached to the moving parts of the 3D printer help the camera to identify the relevant components. The software runs on a Raspberry Pi housed in a 3D-printed enclosure with a T-800 Terminator head on top to give it a bit of extra presence.

[Kutluhan]’s description of the project covers lots of detail on how to set up the camera and hook it up to a Telegram bot that enables it to send automated messages, so it’s an interesting read even if you’re not planning to 3D print something to check on your 3D printer. After all, software like Octoprint has many similar features, but having an independent observer can still be a good safety feature to prevent some types of catastrophic failure.

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Raspberry Pi Ham Radio Remote Reviewed

October 7, 2019 by Al Williams 18 Comments

One problem with ham radio these days is that most hams live where you can’t put a big old antenna up due to city laws and homeowner covenants. If you’re just working local stations on VHF or UHF, that might not be a big problem. But for HF usage, using a low profile antenna is a big deal. However, most modern radios can operate remotely. Well-known ham radio company MFJ now has the RigPi Station Server and [Ham Radio DX] has an early version and did a review.

As the name implies, the box contains a Raspberry Pi. There’s also an audio interface. The idea is to consolidate rig control along with other station control (such as rotators) along with feeding audio back and forth to the radio. It also sends Morse code keying to the radio. The idea is that this box will put your radio on the network so that you operate it using a web browser on a PC or a mobile device.

According to MFJ, you can operate voice, Morse code, or digital modes easily and remotely. The box uses open source software that can control over 200 different radios and 30 rotors. Of course, you could build all this yourself and use the same open source software, but it is nicely packaged. [Ham Radio DX] says you don’t need to know much about the Pi or Linux to use the box, although clearly you can get into Linux and use the normal applications if you’re so inclined.

Even if you don’t want to transmit, we could see a set up like this being used for remote monitoring. We’d like to see a companion box for the remote end that had the audio hardware, a keyer, and perhaps a knob to act as a remote control of sorts. Of course, you could probably figure out how to do that yourself. We wonder if some ham clubs might start offering a remote radio via an interface like this — we’ve seen it done before, but not well.

Your $50 radio probably isn’t going to work with this, and if you use FT8, you could argue you don’t need to be there anyway.

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Toilet Seat Could Save Your Ass

February 12, 2019 by Brian McEvoy 20 Comments

Our morning routine could be appended to something like “breakfast, stretching, sit on a medical examiner, shower, then commute.” If we are speaking seriously, we don’t always get to our morning stretches, but a quick medical exam could be on the morning agenda. We would wager that a portion of our readers are poised for that exam as they read this article. The examiner could come in the form of a toilet seat. This IoT throne is the next device you didn’t know you needed because it can take measurements to detect signs of heart failure every time you take a load off.

Tracking heart failure is not just one test, it is a buttload of tests. Continuous monitoring is difficult although tools exist for each test. It is unreasonable to expect all the at-risk people to sit at a blood pressure machine, inside a ballistocardiograph, with an oximeter on their fingers three times per day. Getting people to browse Hackaday on their phones after lunch is less of a struggle. When the robots overthrow us, this will definitely be held against us.

We are not sure if this particular hardware will be open-source, probably not, but there is a lesson here about putting sensors where people will use them. Despite the low rank on the glamorous scale, from a UX point of view, it is ingenious. How can we flush out our own projects to make them usable? After all, if you build a badass morning alarm, but it tries to kill you, it will need some work and if you make a gorgeous clock with the numbers all messed up…okay, we dig that particular one for different reasons.

Via IEEE Spectrum.

Hanging, Sliding Raspi Camera Adds Dimension To Octoprint

August 16, 2018 by Kristina Panos 13 Comments

Are you using Octoprint yet? It’s so much more than just a way to control your printer over the internet, or to keep tabs on it over webcam when you’re off at work or fetching a beer. The 3D printing community has rallied around Octoprint, creating all sorts of handy plug-ins like Octolapse, which lets you watch the print blossom from the bed via time-lapse video.

Hackaday alum [Jeremy S Cook] wanted to devise a 3D-printable mount for a Raspi camera after finding himself inspired by [Tom Nardi]’s excellent coverage of Octoprint and Octolapse. He recently bought a wire shelving unit to store his printer and printer accessories, and set to work. We love the design he came up with, which uses the flexibility of the coolant hose to provide an endlessly configurable camera arm. But wait, there’s more! Since [Jeremy] mounted it to the rack with zip ties, the whole rig shimmies back and forth, providing a bonus axis for even more camera views. Slide past the break to see [Jeremy]’s build/demo video.

It’s great to be able to monitor a print from anywhere with internet access, but the camera is almost always set up for a tight shot on the print bed. How would you ever know if you’re about to run out of filament? For that, you need a fila-meter.

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Create A Discord Webhook With Python For Your Bot

February 15, 2018 by Tom Nardi 22 Comments

Discord is an IRC-like chat platform that all the young cool kids are hanging out on. Originally intended as a way to communicate during online games, Discord has grown to the point that there are servers out there for nearly any topic imaginable. One of the reasons for this phenomenal growth is how easy it is to create and moderate your own Discord server: just hit the “+” icon on the website or in the mobile application, and away you go.

As a long-time IRC guy, I was initially unimpressed with Discord. It seemed like the same kind of stuff we’ve had for decades, but with an admittedly slick UI. After having used it for a few months now and joining servers dedicated to everything from gaming to rocket science, I can’t say that my initial impression of Discord is inaccurate: it’s definitely just a modern IRC. But I’ve also come to the realization that I’m OK with that.

But this isn’t a review of Discord or an invitation to join the server I’ve setup for my Battlefield platoon. In this article we’re going to look at how easy it is to create a simple “bot” that you can plug into a Discord server and do useful work with. Since anyone can create a persistent Discord server for free, it’s an interesting platform to use for IoT monitoring and logging by simply sending messages into the server.

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