Bootloader Burning Basics

August 17, 2011 by Mike Szczys 7 Comments

[Charles Gantt] and a few others were having trouble burning the Sanguino bootloader to an ATmega644 chip. With some help from the [Nils Vogil] via the RepRap IRC [Charles] got it worked out and wrote a guide for burning the bootloader using an Arduino as an ISP programmer.

We’re not familiar with the specifics of the Sanguino bootloader, but [Charles] mentioned that he was unable to flash it onto the AVR chip without a resonator. The resonator serves as an external clock source for the chip. We’d bet the programming process changes the fuse settings on the chip to use an external source. Without that source, you won’t be able to communicate with the chip afterwards.

The solution just adds the resonator to the programming circuit. This should be useful when burning any bootloader using an Arduino. But it does make us wonder if there isn’t an alternative method that would let you draw the clock signal from the Arduino itself?

RepRap Voyeurism

August 3, 2011 by Mike Szczys 13 Comments

Hey everybody, [Nbitwonder] is building his own RepRap 3D printer. What’s special about that? Well, not much and and lot all at the same time. The art of building a self-replicating 3d printer still has a lot to do with luck and forum-crawling to make all of the decisions that go into this complicated project.

Back in March [Nbitwonder] did a collaborative project over at Thingiverse and scored himself a set of printed parts from a guy who already has one of these printers. He then order a set of the non-printable hardware and has since been assembling it. If you’re interested but haven’t already taken the plunge, there’s enough pictures and information in this set of posts to satisfy your craving… for now.

We say this build is an art because it goes beyond just plunking the pieces together. Take the print head, for instance. Instead of going with the extruder that is considered the default for a Mendel build, [Nbitwonder] is working on a variation called Greg’s Hinged Accessible Extruder. We can’t wait until the hardware assembly is done, because it’s the calibration that really interests us.

Incredibly Fast 3D Printing With The Ultimaker

August 2, 2011 by Mike Nathan 92 Comments

ultimaker_3d_printer

There’s a new 3d printer on the block, and hot damn is it fast!

Hailing from the Netherlands, the Ultimaker 3D Printer has finally hit US shores, and aims to give the MakerBot a run for its money. The Ultimaker was designed by Utrecht Fab Lab manager [Siert Wijnia] along with two frequent lab patrons, [Erik DeBruijn and Martijn Elserman]. The trio were big fans of the MakerBot, but they wanted to make a better 3D printer.

And make a better printer, they did.

The Ultimaker can print using Either ABS or PLA plastic just like the MakerBot, but it is several magnitudes faster than its predecessor. While the MakerBot utilizes a moving build platform, the Ultimaker has a print head that can move along three axes. The moving print head, along with offset motors which are mounted on the printer’s frame allow the Ultimaker to build taller object than the MakerBot, at higher speeds.

That’s not to say that the MakerBot is bad in any way – rather, the presence of a new kid on the block shows how the evolution and progression of open source design benefits us all.

Keep reading to see a video of the Ultimaker in action, you won’t regret it!

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3D Printer Looks Factory Made

June 11, 2011 by Brian Benchoff 22 Comments

[Richard Sum] came up with a great looking 3D printer and put his project up as a campaign on IndieGoGo.

[Richard]’s ‘SUMPOD’ is based off the reprap like a lot of other 3D printers, but the SUMPOD has a look of professionalism to it; the printer looks like something that would come from a factory. We think a lot of thought went into the design and fabrication of this printer.

The specs of the machine aren’t too bad either. It’s build area is 150x150x100 mm, or nearly 2 inches than the Makerbot Thing-O-Matic. We asked [Richard] about the drive system of the machine, and he told us there is a linear bearing/belt setup for the x and y axes with a screw drive for the z axis. The electronics are standard NEMA 17 motors and reprap RAMPS fare, so everything electrical is tried and true.

[Richard] plans on adding a Dremel attachment for pcb and lithophane milling. We hope that some design files of the SUMPOD released, but in the mean time we’re really looking forward to seeing the progress of this project.

OnshouldersTV Knows How To Use OpenSCAD

June 3, 2011 by Gerrit Coetzee 7 Comments

Recently there’s been a increase in the popularity of OpenSCAD as the tool of choice in the 3d printing community. [Gavilan Steinman] is putting out a series of webTV shorts on the use of OpenSCAD. While it lacks a lot of the features of big CAD suits (such as the ability to generate drawings of your parts), the community has proven it’s effectiveness as a design tool. There are only two episodes out so far but they cover OpenSCAD, mathcast, 3d printing, and a really neat robot design. Watch them below.

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A Keygen For The Real World

May 31, 2011 by Mike Nathan 39 Comments

key_generator

[Nirav] found that he rarely printed anything useful with his RepRap, so to shake things up, he decided he needed to work on a project that didn’t involve printing yet more RepRap parts.

The goal of his project was to create working replicas of house keys by simply using the code imprinted at the factory. He purchased a handful of used lock sets from eBay, then carefully measured the keys with a ruler and calipers to get the blank dimensions just right. After that was done, he looked around online and was eventually able to create an OpenSCAD model using a chart of pin depth specifications he located. By changing the last line in the model’s code he can print any coded key. For keys lacking a code, he can manually measure the height of each bit and print replicas that way as well. Once printed, he says that they keys are strong enough to turn most locks he has come across, including deadbolts.

This is undoubtedly a neat project in its own right, though we would be interested to see if someone could get it paired with a program like SNEAKEY to generate bit measurements by sight alone.

Art Installation Lets You Be Your Own Souvenir

April 7, 2011 by Mike Nathan 17 Comments

3d_souvenir_printer

The team at [blablabLAB] have been hard at work on their latest project, which they unleashed on the streets of Barcelona in the La Rambla pedestrian mall. Their art installation allows you to pose in the middle of the mall and receive a plastic statue of yourself as a souvenir.

Not unlike the “Fabricate Yourself” installation we saw a short time ago, this project also uses the Kinect to create a 3D representation of the subject, though it uses three separate sensors rather than just one. Each sensor is positioned around a centralized platform, creating a complete 3D model, which is then sent to a RapMan 3D printer stationed nearby.

Each user is then gifted a plastic representation of themselves to take home – it’s almost like an interactive human Mold-A-Rama. While the figures are neat, it would be great to see what sorts of plastic statues could be made using a higher resolution 3D printer like the one we featured a week ago.

Check out the video below to see the souvenir printer in action.

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