PCB-Filled Dream Desk Will Only Get Cooler With Age

October 7, 2022 by Kristina Panos 27 Comments

We all have one. Maybe you’re sitting at it now, or just wishing you were — that perfect desk. You know the one — a place for everything and everything in its place, ample acreage, specialized storage, and top-notch looks. Oh, and blinkenlights. Can’t forget those.

It took four months of hard work, but [Build XYZ]’s dream desk has been finely fabricated into fruition. There’s a lot to unpack with this build, which you can appreciate after the break, but it all started with a donated up/down desk from Progressive Desk. After building the base and putting it through its body weight-driven paces, [Build XYZ] set about making the perfect top, which, as you can see, highlights an assortment of PCBs by encasing them for eternity in resin.

But don’t let your admiration stop there, because the woodworking is just as much a part of the show. In addition to the functional blinkenlights that notify [BuildXYZ] when it’s time to stop working for the day or just take a break, there’s a working wireless charger hiding among the FR4. We can’t wait to look back on this desk in 20 years or so and we also can’t wait to see how PCBs will change over the next 20 years.

This tightly-produced video is a fascinating look into the process of forever immortalizing things in resin. So much resin, in fact, that [Build XYZ] came up a gallon short during the pour and had to wait an excruciatingly long time before more resin showed up. Seeing as how you totally can’t tell at all in the final build, we have maximum respect for [Build XYZ]’s inclusion of this part in the first place, which serves as a warning to the rest of us.

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When 3D Printing Gears, It Pays To Use The Right Resin

September 26, 2022 by Donald Papp 9 Comments

There are plenty of resins advertised as being suitable for functional applications and parts, but which is best and for what purpose?

According to [Jan Mrázek], if one is printing gears, then they are definitely not all the same. He recently got fantastic results with Siraya Tech Fast Mecha, a composite resin that contains a filler to improve its properties, and he has plenty of pictures and data to share.

[Jan] has identified some key features that are important for functional parts like gears. Dimensional accuracy is important, there should be low surface friction on mating surfaces, and the printed objects should be durable. Of course, nothing beats a good real-world test. [Jan] puts the resin to work with his favorite method: printing out a 1:85 compound planetary gearbox, and testing it to failure.

The results? The composite resin performed admirably, and somewhat to his surprise, the teeth on the little gears showed no signs of wear. We recommend checking out the results on his page. [Jan] has used the same process to test many different materials, and it’s always updated with all tests he has done to date.

Whether it’s working out all that can go wrong, or making flexible build plates before they were cool, We really admire [Jan Mrázek]’s commitment to getting the most out of 3D printing with resin.

Resin Cleanup: A Sticky Situation

September 13, 2022 by Al Williams 10 Comments

We’ll admit it. We like the results of resin 3D printing, but we don’t always care for the mess. We aren’t alone, and a common issue is to have drips of resin on your LCD screen — a potential disaster. You ought to have a screen protector, but yeah… you should back up hard drives, too. [Jessy] has the same problem and he has heard that you can easily clean cured resin from the screen using wood glue. Does it work? Check out the results of three glues in the video below.

We winced to see glue going on the screens. [Jessy] cured some resin on the screens deliberately for a test. He used Elmer’s wood glue, Gorilla wood glue, and Titebond II wood glue. While there is a bit of a price difference between the options, they are all fairly inexpensive.

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Make Multi-Material Resin Prints With A Syringe (And A Bit Of Patience)

August 22, 2022 by Donald Papp 15 Comments

Resin printing is a fantastic way to create parts, but multi-material printing isn’t really a possibility with resin. That is, unless you use [Cameron Coward]’s method for creating multi-material resin prints.

[Cameron]’s idea relies on the fact that handling and curing UV resin can easily be done outside of the printer itself. First, one prints what we’ll call the primary object. This object has empty spaces representing the secondary object. Once the primary object is printed and finished, these voids are carefully filled with a different resin, then cured with UV light. The end result is a single multi-material object that is, effectively, made from two different resins.

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Style Your Tile With 3D Printed Countertops

July 15, 2022 by Kristina Panos 18 Comments

We’re all familiar with supply chain issues as they relate to chips and DIPs, but anyone who has requested an estimate for home improvements lately knows that the problems extend to things like plywood, and probably tile, marble, and Formica. Faced with adversity when it came to renovating the kitchen, [3DPC] decided to have a go at 3D printing custom countertops instead of buying tile.

Always build a testing rig first! Polyurethane looked great when wet, but resin was the clear winner.

Since grout isn’t required here but is ultimately expected, [3DPC] beveled the edges of the tiles in order to allow for decorative ‘grout’ filler pieces that provide a nice contrast. That high-gloss shine comes from a combination of printing onto glass, the direction of the layer lines, and the resin sealer that [3DPC] hired a professional to pour. Because of these factors, the tiles have an increased transparency that makes them look super cool. Be sure to check out the brief build video after the break.

To be fair, this is not [3DPC]’s first 3D-printed home-improvement rodeo — he has already saved tens of thousands of dollars by printing instead of purchasing. For this particular project, [3DPC] calculated a total cost under $400 — a fraction of what a professionally installed countertop would have cost. We wonder how much he’ll save on tiling the bathroom, which is already in progress. We can’t wait to see it!

Are you still without a printer? Might as well make one that can use trash. Or if you already have a printer, just make filament from recycled plastic. It’s all here among the 2022 Hackaday Prize Round 2 winners; just let your imagination wander.

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Fighting All That Can Go Wrong With Resin

July 4, 2022 by Elliot Williams 6 Comments

[Jan Mrázek] is on a quest to make your resin 3D prints more accurate, more functional, and less failure prone. Let’s start off with his recent post on combating resin shrinkage.

When you want a part to have a 35 mm inner diameter, you probably have pretty good reasons, and when you draw a circle in your CAD software, you want a circle to come out in the real world. Resin shrinkage can put a kink in both of these plans. [Jan] identifies three culprits: resin squeezing, resin shrinkage, and exposure bleeding. And these three factors can add up in unexpected ways, so that you’ll get a small reference cube when you print it on its own, but large reference cubes when printed as a group. [Jan]’s article comes with a test piece that’ll help you diagnose what’s going on. Continue reading “Fighting All That Can Go Wrong With Resin” →

Extruded Resin FDM Printing (With Lasers!)

June 22, 2022 by Adam Zeloof 24 Comments

At this point, 3D printers are nearly everywhere. Schools, hackerspaces, home workshops, you name it. Most of these machines are of the extruded-filament variety, better known as FDM or Fused Deposition Modelling. Over the last few years, cheap LCD printers have brought resin printing to many shops as well. LCD printers, like their DLP and SLA counterparts, use ultraviolet light to cure liquid resin. These machines are often praised for the super-high detail they can achieve, but are realllly slow. And messy — liquid resin gets everywhere and sticks to everything.

We’re not exactly sure what [Jón Schone] of Proper Printing was thinking when he set out to convert a classic printer to use resin instead of filament, but it had to be something along the lines of “Can you make FDM printing just as messy as LCD printing?”

It turns out you can. His extremely well-documented research is shown in the video below, and logs his design process, from initial idea to almost-kinda-working prototype. As you may expect, extruding a high-viscosity liquid at a controlled rate and laser-curing it is not an easy task, but [Jón] made a fantastic attempt. From designing and building his own peristaltic pump, to sending a UV laser through fiber-optic cables, he explored a ton of different approaches to making the printer work. While he may not have been 100% successful, the video is a great reminder that not all projects have to go the way we hope they will.

Even so, he’s optimistic, and said that he has a few ideas to refine the design, and welcomes any input from the community. This isn’t even the only new and interesting approach to resin printing we’ve seen in the last few weeks, so we share [Jón]’s optimism that the FDM Resin Printer will work (someday, at least).

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