Madness Or Genius? FDM Printing With Resin

We aren’t sure what made him think of it, but [Proper Printing] decided to make an FDM printer lay down resin instead of filament. Why? We still aren’t sure, but we admire the effort nonetheless. In principle, extruding resin shouldn’t be much different than other liquid things you print like icing or concrete. Then you’d need to UV-cure the viscous liquid quickly. In fact, they wound up making up a paste-like resin using several chemicals and a filler.

Armed with the paste, it would seem like the big obstacles would be over. Instead of part cooling fans, the printer now has two laser heads focused on the print area. Printing in vase mode avoids some problems, but the first few attempts were not very successful.

With a bit of perseverance, the setup did work — for a while. More fine tuning got acceptable results. However, he eventually changed the filler material and got a passable Benchy to print. Nothing to be proud of, but recognizable. Honestly, we were surprised that the laser’s didn’t cure the material still inside the nozzle and cause terrible clogs.

Why put this much effort into doing this? We have no idea. Should you try it? Probably not. Of course, being able to print a paste has its own value. Perhaps delivering glue or solder paste, for example. But you generally won’t need to make tall prints with that kind of material. Then again, we’ve never been opposed to doing something “just because.”

After all, why make a musical instrument out of a Game Boy? Why make a modem with tin cans? You might as well extrude resin.

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Toilet Paper Tube Pulls Dissolved Resin From IPA, Cures It For Disposal

SLA 3D printing with resin typically means rinsing parts with IPA (isopropyl alcohol). That process results in cloudy, used IPA containing a high concentration of dissolved resin. The dual goals of cleaning and reusing IPA are important ones, and we have to say, [Jan Mrázek]’s unusual experiment involving a UV source and slowly-rotating paper tube to extract and cure dissolved resin might look odd, but the results are definitely intriguing.

Dissolved resin successfully pulled from IPA and cured onto a cardboard roll. This particular one rotated a bit too quickly, trapping IPA in the curing process and yielding a slightly rubbery wad instead of a hard solid.

The best way to dispose of liquid resin is to cure it into a solid, therefore making it safe to throw away. But what about resin that has been dissolved into a cleaning liquid like IPA? [Jan] felt that there was surely a way to extract the dissolved resin somehow, which would also leave the IPA clean for re-use. His solution? The device shown here, which uses a cardboard tube to pull dissolved resin from an IPA bath and a UV source to cure it onto the tube.

Here’s how it works: the tube’s bottom third sits in dirty IPA, and UV LEDs shine on the top of the tube. The IPA is agitated with a magnetic stirrer for best results. A motor slowly rotates the cardboard tube; dissolved resin gets on the tube at the bottom, UV cures it at the top, and the whole thing repeats. Thin layers of cured resin slowly build up, and after long enough, the roll of cured resin can be thrown away and the IPA should be clean enough for reuse.

So far it’s a pretty successful test of a concept, but [Jan] points out that there are still some rough edges. Results depend on turning the tube at a good rate; turning it too quickly results in IPA trapped with the cured residue. On the plus side, the UV source doesn’t need to be particularly powerful. [Jan] says that Ideally this would be a device one could run in a sealed container, cleaning it over one or two days.

Resin printing is great, but it’s a messy process, so anything that makes it less wasteful is worth checking out. Got any ideas for improving or building on this concept? If so, don’t keep ’em to yourself! Let us know in the comments.

PCB-Filled Dream Desk Will Only Get Cooler With Age

We all have one. Maybe you’re sitting at it now, or just wishing you were — that perfect desk. You know the one — a place for everything and everything in its place, ample acreage, specialized storage, and top-notch looks. Oh, and blinkenlights. Can’t forget those.

It took four months of hard work, but [Build XYZ]’s dream desk has been finely fabricated into fruition. There’s a lot to unpack with this build, which you can appreciate after the break, but it all started with a donated up/down desk from Progressive Desk. After building the base and putting it through its body weight-driven paces, [Build XYZ] set about making the perfect top, which, as you can see, highlights an assortment of PCBs by encasing them for eternity in resin.

But don’t let your admiration stop there, because the woodworking is just as much a part of the show. In addition to the functional blinkenlights that notify [BuildXYZ] when it’s time to stop working for the day or just take a break, there’s a working wireless charger hiding among the FR4. We can’t wait to look back on this desk in 20 years or so and we also can’t wait to see how PCBs will change over the next 20 years.

This tightly-produced video is a fascinating look into the process of forever immortalizing things in resin. So much resin, in fact, that [Build XYZ] came up a gallon short during the pour and had to wait an excruciatingly long time before more resin showed up. Seeing as how you totally can’t tell at all in the final build, we have maximum respect for [Build XYZ]’s inclusion of this part in the first place, which serves as a warning to the rest of us.

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When 3D Printing Gears, It Pays To Use The Right Resin

There are plenty of resins advertised as being suitable for functional applications and parts, but which is best and for what purpose?

According to [Jan Mrázek], if one is printing gears, then they are definitely not all the same. He recently got fantastic results with Siraya Tech Fast Mecha, a composite resin that contains a filler to improve its properties, and he has plenty of pictures and data to share.

[Jan] has identified some key features that are important for functional parts like gears. Dimensional accuracy is important, there should be low surface friction on mating surfaces, and the printed objects should be durable. Of course, nothing beats a good real-world test. [Jan] puts the resin to work with his favorite method: printing out a 1:85 compound planetary gearbox, and testing it to failure.

The results? The composite resin performed admirably, and somewhat to his surprise, the teeth on the little gears showed no signs of wear. We recommend checking out the results on his page. [Jan] has used the same process to test many different materials, and it’s always updated with all tests he has done to date.

Whether it’s working out all that can go wrong, or making flexible build plates before they were cool, We really admire [Jan Mrázek]’s commitment to getting the most out of 3D printing with resin.

Resin Cleanup: A Sticky Situation

We’ll admit it. We like the results of resin 3D printing, but we don’t always care for the mess. We aren’t alone, and a common issue is to have drips of resin on your LCD screen — a potential disaster. You ought to have a screen protector, but yeah… you should back up hard drives, too. [Jessy] has the same problem and he has heard that you can easily clean cured resin from the screen using wood glue. Does it work? Check out the results of three glues in the video below.

We winced to see glue going on the screens. [Jessy] cured some resin on the screens deliberately for a test. He used Elmer’s wood glue, Gorilla wood glue, and Titebond II wood glue. While there is a bit of a price difference between the options, they are all fairly inexpensive.

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Make Multi-Material Resin Prints With A Syringe (And A Bit Of Patience)

Resin printing is a fantastic way to create parts, but multi-material printing isn’t really a possibility with resin. That is, unless you use [Cameron Coward]’s method for creating multi-material resin prints.

[Cameron]’s idea relies on the fact that handling and curing UV resin can easily be done outside of the printer itself. First, one prints what we’ll call the primary object. This object has empty spaces representing the secondary object. Once the primary object is printed and finished, these voids are carefully filled with a different resin, then cured with UV light. The end result is a single multi-material object that is, effectively, made from two different resins.

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Style Your Tile With 3D Printed Countertops

We’re all familiar with supply chain issues as they relate to chips and DIPs, but anyone who has requested an estimate for home improvements lately knows that the problems extend to things like plywood, and probably tile, marble, and Formica. Faced with adversity when it came to renovating the kitchen, [3DPC] decided to have a go at 3D printing custom countertops instead of buying tile.

Always build a testing rig first! Polyurethane looked great when wet, but resin was the clear winner.

Since grout isn’t required here but is ultimately expected, [3DPC] beveled the edges of the tiles in order to allow for decorative ‘grout’ filler pieces that provide a nice contrast. That high-gloss shine comes from a combination of printing onto glass, the direction of the layer lines, and the resin sealer that [3DPC] hired a professional to pour. Because of these factors, the tiles have an increased transparency that makes them look super cool. Be sure to check out the brief build video after the break.

To be fair, this is not [3DPC]’s first 3D-printed home-improvement rodeo — he has already saved tens of thousands of dollars by printing instead of purchasing. For this particular project, [3DPC] calculated a total cost under $400 —  a fraction of what a professionally installed countertop would have cost. We wonder how much he’ll save on tiling the bathroom, which is already in progress. We can’t wait to see it!

Are you still without a printer? Might as well make one that can use trash. Or if you already have a printer, just make filament from recycled plastic. It’s all here among the 2022 Hackaday Prize Round 2 winners; just let your imagination wander.

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