Roboticized 3D Printer Has Been Developing Shock Absorbing Structures For Years

Imagine you want to iterate on a shock-absorbing structure design in plastic. You might design something in CAD, print it, then test it on a rig. You’ll then note down your measurements, and repeat the process again. But what if a robot could do all that instead, and do it for years on end? That’s precisely what’s been going on at Boston University.

Inside the College of Engineering, a robotic system has been working to optimize a shape to better absorb energy. The system first 3D prints a shape, and stores a record of its shape and size. The shape is then crushed with a small press while the system measures how much energy it took to compress. The crushed object is then discarded, and the robot iterates a new design and starts again.

The experiment has been going on for three years continuously at this point. The MAMA BEAR robot has tested over 25,000 3D prints, which now fill dozens of boxes. It’s not frivolous, either. According to engineer Keith Brown, the former record for a energy-absorbing structure was 71% efficiency. The robot developed a structure with 75% efficiency in January 2023, according to his research paper.

Who needs humans when the robots are doing the science on their own? Video after the break.

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Almost Breaking The World Record For The Tiniest Humanoid Robot, But Not Quite

Did you know there is a Guinness World Record for the smallest humanoid robot? We didn’t either, but apparently this is a challenge attracting multiple competitors. [Lidor Shimoni] had a red hot go at claiming the record, but came up ever so slightly short. Or tall.

The former record holder was measured at 141 mm, so [Lidor] had to beat that. He set about building a humanoid robot 95 mm tall, relying on off-the-shelf parts and 3D-printed components of his own design. An ESP32 served as the brains of the operation, while the robot, named Tiny Titan, got big flat feet to make walking relatively stable and controlled. Small servos were stacked up to actuate the legs and create a suitably humanoid robot to claim the title.

Sadly, [Lidor] was pipped to the post. Some procrastinating in finishing the robot and documentation saw another rival with a 60mm robot take the record. It’s not 100% clear what Guinness requires for someone to take this record, but it seems to involve a robot with arms, legs, and some ability to walk.

Sometimes robots are more fun when they’re very small. If you’re developing your own record-breaking automatons, drop us a line won’t you?

Tabletop Handybot Is Handy, And Powered By AI

Decently useful AI has been around for a little while now, and robotic arms have been around much longer. Yet somehow, we don’t have little robot helpers on our desks yet! Thankfully, [Yifei] is working towards that reality with Tabletop Handybot.

What [Yifei] has developed is a robotic arm that accepts voice commands. The robot relies on a Realsense D435 RGB-D camera, which provides color vision with depth information as well. Grounding DINO is used for object detection on the RGB images. Segment Anything and Open3D are used for further processing of the visual and depth data to help the robot understand what it’s looking at. Meanwhile, voice commands are interpreted via OpenAI Whisper, which can feed prompts to ChatGPT for further processing.

[Yifei] demonstrates his robot picking up markers on command, which is a pretty cool demo. With so many modern AI tools available, we’re getting closer to the ideal of robots that can understand and execute on general spoken instructions. This is a great example. We may not be all the way there yet, but perhaps soon. Video after the break.

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A thickness gauge, letter scale, push stick, and dial caliper

Measure Three Times, Design Once

Most of the Hackaday community would never wire a power supply to a circuit without knowing the expected voltage and the required current. But our mechanical design is often more bodged. We meet folks who carefully budget power to their microcontroller, sensors, and so on, but never measure the forces involved in their mechanical designs. Then they’re surprised when the motor they chose isn’t big enough for the weight of their robot.

An obstacle to being more numbers oriented is lack of basic data about the system. So, here are some simple tools for measuring dynamic properties of small mechanisms; distances, forces, velocities, accelerations, torques, and other things you haven’t thought about since college physics. If you don’t have these in your toolkit, how do you measure?

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Robotic Platform Turns Shop Vac Into Roomba

The robotic revolution is currently happening, although for the time being it seems as though most of the robots are still being generally helpful to humanity, whether that help is on an assembly line, help growing food, or help transporting us from place to place. They’ve even showed up in our homes, although it’s not quite the Jetsons-like future yet as they mostly help do cleaning tasks. There are companies that will sell things like robotic vacuum cleaners but [Clay Builds] wanted one of his own so he converted a shop vac instead.

The shop vac sits in a laser-cut plywood frame and rolls on an axle powered by windshield wiper motors. Power is provided from a questionable e-bike battery which drives the motors and control electronics. A beefy inverter is also added to power the four horsepower vacuum cleaner motor. The robot has the ability to sense collisions with walls and other obstacles, and changes its path in a semi-random way in order to provide the most amount of cleaning coverage for whatever floor it happens to be rolling on.

There are a few things keeping this build from replacing anyone’s Roomba, though. Due to the less-than-reputable battery, [Clay Builds] doesn’t want to leave the robot unattended and this turned out to be a good practice when he found another part of the build, a set of power resistors meant to limit current going to the vacuum, starting to smoke and melt some of the project enclosure. We can always think of more dangerous tools to attach a robotic platform to, though.

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3D Printed Wheels Passively Transform To Climb Obstacles

Wheels do a great job at rolling over all kinds of terrain, particularly if you pair them with compliant tires. However, they’re not perfect, and can get stumbled by things like large vertical steps. Enter the PaTS-Wheel — a compliant mechanism that can tackle such obstacles with ease.

The PaTS-Wheel takes advantage of printable flexural hinges. Under regular conditions, it exists as a simple round wheel. However, when presented with a step obstacle, its individual segments can bend and flex to grab on to the step and hoist the vehicle up. It all happens passively as a result of the wheel’s structure, no actuators or control system are needed to achieve this action.

The video below does a great job of explaining the concept in raw engineering terms, as well as showing it in action. If you really want to drill down though, dive into the research paper. The design outperformed smooth wheels and whegs in climbing ability, and was able to match smooth wheels in simple tests of flat ground power consumption. The results are very impressive.

We’ve seen other transforming wheels before, like these wheg-like constructions, but nothing so passive and elegant as these. Video after the break.

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Dodge, The Weird Tripod Robot

[hannu_hell] created Dodge as a “novel design of tripod.” It’s a small robotic device quite unlike anything else we’ve seen of late. It’s intended to be a self-mobile camera platform that can move itself around to capture footage as needed.

Dodge is essentially a two-legged robot with a large flat “foot” in the center. When stationary, it rests on this flat foot. When it needs to move, it can raise this center foot and rest on its two outside legs. If Dodge needs to move, it can crab back and forth in a line with these two legs. If it wants to turn, it can return to resting on its center foot, and pivot about its central axis. It can thus rotate itself and use its two outer legs to move further as needed.

Dodge does all this while carrying an ESP32 Cam module. The idea is that it’s a small mobile tripod platform with a live camera feed. It reminds us of various small monitoring robots from cartoons and anime.

Ultimately, it’s an interesting take on robot locomotion. Rather than walking with two legs or four legs and dynamic stability, it takes full advantage of static stability instead.

We’ve seen some wild roboticized camera rigs over the years. Video after the break.

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