Every workshop generates waste, whether it be wood shavings, scrap metal, or fabric scraps, and sometimes that waste seems too good to throw away. [Igor Nikolic]’s hackerspace had a ruined circular saw blade in the trash, and rather than let it go to waste he took it to the forge and fashioned a bowl from it. Then because another blade came his way and he wasn’t quite happy with the first one, he made another.
Saw blades are not promising material for forge work, being made of a very high-quality hardened steel they do not take well to hammering even when hot. So his first task was to anneal his blade in a kiln, heating it up and then letting it cool slowly to soften it.
Working the blade into a bowl shape was done on a home-made ball anvil. The blade was marked to provide guide rings as an aid to forming, and the bowl shape was progressively built out from the center. The first bowl was a little irregular, in his second try he’d got into his stride. Both bowls were mounted, one on a cut acrylic base, the other on a set of feet.
A project such as this can only be done with a huge amount of work, for which owners of larger forges will typically use a power hammer. [Igor] admits that a swage block (a specialized anvil for forming such curved shapes) would have made his life easier, but we think he’s done a pretty good job.
If you’ve been paying attention to recent Hackaday articles you may have noticed the start of our series on blacksmithing. We’re indebted to [Igor] for the genesis of that piece, for he was operating the portable forge that features in it.