Getting Shredded Plastic…and Legs

September 23, 2023 by Navarre Bartz 10 Comments

While electric motors have taken the drudgery out of many tasks, human power has its advantages. [Precious Plastic Torino] has developed a human-powered plastic shredder for those times when an electric motor just won’t do.

Designed primarily for educational purposes at venues where electricity can be difficult to source, but also useful for off-grid environments, this exercise bike-based shredder can take small pieces of plastic and shred them into tiny pieces suitable for use with any of the other machines in the Precious Plastics ecosystem like their injection molding machine. As with all [Precious Plastics] projects, the files ~~are~~ will be open source; however, there is a six month exclusivity period for Patreon subscribers to help fund development efforts.

The build is relatively simple: take an old exercise bike, remove the unnecessary bits, and run the chain up to drive a shredding mechanism mounted on the front of the bike. We think they should’ve kept the flywheel to help keep the momentum going while shredding but can’t fault them for wanting to keep the prototype as simple as possible. Maybe the next step is getting these in spin classes around the country so people can get their exercise and help recycle in their community at the same time!

If this shredder doesn’t suit your fancy, maybe recycle your plastic with SHREDII or this other DIY effort. If you’d rather generate electricity on your exercise bike, then try building this bike generator.

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Spy Tech: Unshredding Documents

June 12, 2023 by Al Williams 40 Comments

Bureaucracies generate paper, usually lots of paper. Anything you consider private — especially anything that could get you in trouble — should go in a “burn box” which is usually a locked trash can that is periodically emptied into an incinerator. However, what about a paper shredder? Who hasn’t seen a movie or TV show where the office furiously shreds papers as the FBI, SEC, or some other three-letter-agency is trying to crash the door down?

That might have been the scene in the late 1980s when Germany reunified. The East German Ministry of State Security — known as the Stasi — had records of unlawful activity and, probably, information about people of interest. The staff made a best effort to destroy these records, but they did not quite complete their task.

The collapsing East German government ordered documents destroyed, and many were pulped or burned. However, many of the documents were shredded by hand, stuffed into bags, and were awaiting final destruction. There were also some documents destroyed by the interim government in 1990. Today there are about 16,000 of these bags remaining, each with 2,500 to 3,000 pieces of pages in them.

Machine-shredded documents were too small to recover, but the hand-shredded documents should be possible to reconstruct. After all, they do it all the time in spy movies, right? With modern computers and vision systems, it should be a snap.

You’d think so, anyway.

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Vicious Little Desktop Shredder Pulverizes Plastic Waste

May 15, 2022 by Dan Maloney 21 Comments

We’ve all likely seen video of the enormous industrial shredders that eat engine blocks for lunch and spit out a stream of fine metal chips. The raw power of these metal-munching monsters is truly fearsome, and they appear to be the inspiration for SHREDII, the miniature plastic shredder for at-home recycling of plastic waste.

The fact that SHREDII isn’t all that large doesn’t make it any less dangerous, at least to things smaller and softer than engine blocks, like say fingers. The core of the shredder is a hexagonal axle carrying multiple laser-cut, sheet steel blades. The rotating blades are spaced out along the axle so they nest between a bed of stationary blades; rotating the common axle produces the shearing and cutting action needed to shred plastic.

On version one of the shredder, each blade had two hooked teeth, and the whole cutting head was made from relatively thick steel. When driven by a NEMA 34 stepper — an admittedly odd choice but it’s what they could get quickly — through a 50:1 planetary gearbox, the shredder certainly did the business. The shreds were a little too chunky, though, so version two used thinner steel for the blades and gave the rotary blades more teeth. The difference was substantial — much finer shreds that were suitable for INJEKTO, their homebrew direct-feed injection molding machine.

There’s a lot to be said for closing the loop on plastics used in desktop manufacturing processes, and the team of SHREDII and INJEKTO stands to help the home gamer effectively reuse plastic waste. And while that’s all to the good, let’s face it — the oddly satisfying experience of watching a shredder like this chew through plastic like it isn’t even there is plenty of reason to build something like this.

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