3D Printing Hack Leverages Vase Mode Structurally

May 15, 2022 by Dave Rowntree 25 Comments

Conceptually, FDM 3D printing is quite a simple process: you define a set of volumes in 3D space, then the slicing software takes a cut through the model at ever-increasing heights, works out where the inner and outer walls are, and then fills in the inside volume sparsely in order to tie the walls together and support the top layers that are added at the end.

But as you will find quite quickly, when models get larger and more complex, printing times can quickly explode. One trick for large models with simple shapes but very low structural needs is to use so-called ‘vase mode’, which traces the outline of the object in a thin, vertical spiral. But this is a weak construction scheme and allows only limited modelling complexity. With that in mind, here’s [Ben Eadie] with a kind-of halfway house technique (video, embedded below) that some might find useful for saving on printing time and material.

This solid shape is mostly cut-through to make supporting ribs between the walls of the shell

The idea is to use vase mode printing, but by manipulating the shell of the model, adding partially cut-through slots around the perimeter, and critically, adding one slot that goes all the way.

First you need a model that has an inner shell that follows the approximate shape of the outer, which you could produce by hollowing out a solid, leaving a little thickness. By making the slot width equal to half the thickness of the nozzle size and stopping the slots the same distance from the outer shell, vase mode can be used to trace the outline of shape, complete with supporting ribs in between the inner and outer walls of the shell.

Because the slot is narrower than the extrudate, the slot walls will merge together into one solid rib, tying the objects’ walls to each other, but critically, still allowing it to be printed in a continuous spiral without any traditional infill. It’s an interesting idea, that could have some merit.

There are other ways to stiffen up thing printed parts, such as using surface textures, But if you’re fine with the thin shell, but want to have a little fun with it, you can hack the g-code to make some really interesting shapes.

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Light Whiskers From Soap Bubbles Is Real Science

May 15, 2022 by Al Williams 8 Comments

You might think that anything to do with a soap bubble is for kids. But it turns out that observing light scattering through a soap bubble produces unexpected results that may lead to insights into concepts as complex as space-time curvature. That’s what [stoppi] says in his latest experiment — generating “light whiskers” using a laser and a soap bubble. You can watch the video, below, but fair warning: if videos with only music annoy you, you might want to mute your speakers before you watch. On the other hand, it almost seems like a laser light show set to music.

The setup is simple and follows a 2020 Israeli-American research paper’s methodology. A relatively strong laser pointer couples to a fiber-optic cable through a focusing lens. The other end of the fiber delivers the light to the soap bubble, where it separates into strands that exhibit something called branched flow.

Our physics knowledge isn’t deep enough to explain what’s going on here. However, if you have an interest in reproducing this experiment, it doesn’t look like it takes anything exotic. The original paper has a lot to say on the topic and if that’s too heavy for you, there’s always the Sunday supplement version.

If there is ever a practical application for this, we’ll see an uptick in the design of bubble machines. Oddly, this isn’t the first time we’ve seen lasers married with bubbles.

Hackaday Links: May 15, 2022

May 15, 2022 by Dan Maloney 7 Comments

It may be blurry and blotchy, but it’s ours. The first images of the supermassive black hole at the center of the Milky Way galaxy were revealed this week, and they caused quite a stir. You may recall the first images of the supermassive black hole at the center of the M87 galaxy from a couple of years ago: spectacular images that captured exactly what all the theories said a black hole should look like, or more precisely, what the accretion disk and event horizon should look like, since black holes themselves aren’t much to look at. That black hole, dubbed M87*, is over 55 million light-years away, but is so huge and so active that it was relatively easy to image. The black hole at the center of our own galaxy, Sagittarius A*, is comparatively tiny — its event horizon would fit inside the orbit of Mercury — a much closer at only 26,000 light-years or so. But, our black hole is much less active and obscured by dust, so imaging it was far more difficult. It’s a stunning technical achievement, and the images are certainly worth checking out.

Another one from the “Why didn’t I think of that?” files — contactless haptic feedback using the mouth is now a thing. This comes from the Future Interfaces Group at Carnegie-Mellon and is intended to provide an alternative to what ends up being about the only practical haptic device for VR and AR applications — vibrations from off-balance motors. Instead, this uses an array of ultrasonic transducers positioned on a VR visor and directed at the user’s mouth. By properly driving the array, pressure waves can be directed at the lips, teeth, and tongue of the wearer, providing feedback for in-world events. The mock game demonstrated in the video below is a little creepy — not sure how many people enjoyed the feeling of cobwebs brushing against the face or the splatter of spider guts in the mouth. Still, it’s a pretty cool idea, and we’d like to see how far it can go.

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Computer Thing Might Be Garbage

May 15, 2022 by Al Williams 9 Comments

[Tech Time Traveller] has a lot of voices in his head this week, and most of them are worried about his wife’s reaction to him buying other people’s garbage. We don’t blame him, though. He bought it from an estate sale and it was billed as a TV typewriter. The device looked completely homebrewed from somewhere around the late 1970s to the early 1980s. It contains a mess of components obviously hand-built in a combination of neat construction and messy wiring.

[Tech] videos most of his tests and exploration to get the thing working and tested. Given its age and construction, it worked surprisingly well, although it did take a little work to get it back to complete function. In fact, he bought the device three years ago and is finally getting around to finishing the project and putting together the video.

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Vicious Little Desktop Shredder Pulverizes Plastic Waste

May 15, 2022 by Dan Maloney 20 Comments

We’ve all likely seen video of the enormous industrial shredders that eat engine blocks for lunch and spit out a stream of fine metal chips. The raw power of these metal-munching monsters is truly fearsome, and they appear to be the inspiration for SHREDII, the miniature plastic shredder for at-home recycling of plastic waste.

The fact that SHREDII isn’t all that large doesn’t make it any less dangerous, at least to things smaller and softer than engine blocks, like say fingers. The core of the shredder is a hexagonal axle carrying multiple laser-cut, sheet steel blades. The rotating blades are spaced out along the axle so they nest between a bed of stationary blades; rotating the common axle produces the shearing and cutting action needed to shred plastic.

On version one of the shredder, each blade had two hooked teeth, and the whole cutting head was made from relatively thick steel. When driven by a NEMA 34 stepper — an admittedly odd choice but it’s what they could get quickly — through a 50:1 planetary gearbox, the shredder certainly did the business. The shreds were a little too chunky, though, so version two used thinner steel for the blades and gave the rotary blades more teeth. The difference was substantial — much finer shreds that were suitable for INJEKTO, their homebrew direct-feed injection molding machine.

There’s a lot to be said for closing the loop on plastics used in desktop manufacturing processes, and the team of SHREDII and INJEKTO stands to help the home gamer effectively reuse plastic waste. And while that’s all to the good, let’s face it — the oddly satisfying experience of watching a shredder like this chew through plastic like it isn’t even there is plenty of reason to build something like this.

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E-Paper Clock Displays Things In A Battery-Friendly Manner

May 15, 2022 by Lewin Day 20 Comments

Clock builds are a hacker staple, and many overflow with power-thirsty LEDs and network features. This build from [mattwach] takes quite the opposite approach, sipping away at its batteries thanks to an e-paper based design.

The build relies on a small Waveshare e-paper module which only requires power when the display is actually changing. When static, the display needs no electricity, and this helps save a great amount of power compared to OLED or LCD-based clocks.

An Atmega328p is the heart of the build, running off a 32.768 KHz clock crystal for a combination of precise timekeeping and low power draw. Time is ensured to be both precise and accurate thanks to a GPS module which allows the clock to sync to satellite time when powered up. It’s a common way to sync clocks to a high-quality time source. Most of the time, though, the GPS is kept powered down to save the 30-100 mA that the module typically draws when in use.

Other features include a temperature, humidity, and pressure sensor, with ambient pressure graphed over time. There’s also notification of sunrise and sunset times, along with the current phase of the moon. It’s all wrapped up in a case tastefully manufactured using 3D printed parts and some wooden CNC-cut panels for a nice rustic look.

With the e-paper display and the microcontroller configured for low-power operation, the clock will run for around 6 months on four AAA cells. Overall, it’s a nifty little clock that will provide the time, date, and other information without the need for an Internet connection. Video after the break.

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Upcycling A Flat Bed Scanner

May 15, 2022 by Al Williams 34 Comments

[Piffpaffpoltrie] had a 20-year-old Acer flatbed scanner that they just couldn’t justify keeping. But it does seem a shame to throw away a working piece of gear. Instead, the old scanner became a light table. We’ll admit, as projects go, it isn’t the most technically sophisticated thing we’ve ever seen, but we do think it is a worthy way to upcycle something that would otherwise be filling up a landfill.

The scanner was old enough to have a CCFL light source inside. However, it was too small, so it came out along with many other components that may yet find use in another project. If you didn’t know , scanners are good sources for small stepper motors, straight rods, and first-surface mirrors.

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