Blue Origin Rolls Out Test Article For Next-Gen Rocket

November 22, 2021 by Tom Nardi 28 Comments

By any metric you care to use, this is a very exciting time for America’s space program. NASA is refocusing their efforts towards the Moon and beyond, SpaceX is launching routine crew and cargo flights to the International Space Station with reusable rockets, and if you’ve got deep enough pockets, there are now multiple companies offering suborbital pleasure trips requiring little more than a few hours worth of training. It’s taken longer than many people had hoped, but it seems we’re finally making the confident strides necessary to truly utilize space’s vast resources.

But things are just getting started. A new generation of massive reusable rockets are currently being developed, which promise to make access to space cheaper and faster than ever before. We’ve seen quite a bit of SpaceX’s Starship, thanks in no small part to the dramatic test flights that the media-savvy company has been regularly live streaming to YouTube. But Blue Origin, founded by Amazon’s Jeff Bezos, has been far more secretive about their New Glenn. That is, until now.

On November 8th, Blue Origin rolled out their GS1 simulator for the New Glenn’s first stage. This stand-in for the real rocket will never fly, but it’s designed to perfectly recreate the dimensions, center of gravity, and mass, of the real thing. Ground teams will use the GS1 to practice safely transporting the booster, which is approximately half the length of the Saturn V, from their production facility to Launch Complex 36 (LC-36) at Cape Canaveral. It will also be used to test the fit and function of various pieces of ground support equipment, and eventually, the second stage stacking procedure.

For the uninitiated, it might seem like this is a lot of fuss over what’s ultimately just a hollow metal tube. But the introduction of a test article such as this has traditionally been a major milestone during the design and construction of rockets and spacecraft, dating back to the “boilerplate” test capsules used during the Mercury, Gemini, and Apollo programs; a sure sign that what was just an idea is now becoming a reality.

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Not All SpaceX Software Goes To Space

June 1, 2021 by Roger Cheng 13 Comments

SpaceX has always been willing to break from aerospace tradition if they feel there’s a more pragmatic solution. Today this is most visible in their use of standard construction equipment like cranes in their Starship development facility. But the same focus on problem solving can also be found in their software parts we don’t see. Recently we got two different views behind the scenes. First, a four-part series about “software in space” published by StackOverflow blog, followed quickly by an Ask Me Anything (AMA) session on SpaceX Reddit.

Some of the StackOverflow series cover ground that has been previously discussed. Mostly in the first part dealing with their workhorse Falcon and Dragon vehicles, and some in the second part discussing Starlink whose beta program is reaching more and more people. Both confirmed that spaceflight software has to meet very stringent requirements and are mostly close to the metal bespoke C++ code. But we receive fascinating new information in part three, which focuses on code verification and testing. Here they leverage a lot of open source infrastructure more common to software startups than aerospace companies. The fourth and final component of this series covers software to support SpaceX hardware manufacturing, which had been rarely discussed before this point. (Unfortunately, there was nothing about how often SpaceX software developers copy and paste code from StackOverflow.)

The recent Reddit AMA likewise had some overlap with the SpaceX software AMA a year ago, but there were new information about SpaceX work within the past year. There was Crew Dragon’s transition from a test to an operational vehicle, and the aforementioned Starship development program. Our comments section had a lot of discussion about the practicality of touchscreen interfaces in real spacecraft, and here we learn SpaceX put a lot of study into building something functional and effective.

It also showed us that essentially every Sci-Fi Movie Interface was unrealistic and would be unreadable under extreme conditions.

In the course of this research, they learned a lot of pitfalls about fictional touch interfaces. Though to be fair, movie and television spacecraft UI are more concerned about looking cool than being useful.

If the standard AMA format is not to your liking, one of the contributors compiled all SpaceX answers alongside their related questions in a much more readable form here. And even though there’s an obvious recruiting side to these events, we’re happy to learn more about how SpaceX have continued to focus on getting the job done instead of rigidly conforming to aerospace tradition. An attitude that goes all the way back to the beginning of this company.

Spacing Out: StarShip Explodes (Again), Passenger Space Flight, Space Bugs, Astronaut Bone, And Martian Water

April 5, 2021 by Jenny List 24 Comments

This time I promise I only have a couple of stories from Elon Musk’s company. SpaceX’s latest Starship test launch ended in another explosion, proving that space hardware remains hard to get right. We’ll keep watching as they keep launching, and it can’t be long until they’ve ironed out all the problems. Meanwhile there’s brighter news from the company’s Crew Dragon, a modified version of the capsule with the forward docking ring replaced by a transparent dome is planned for launch in September with the company’s first flight carrying civilian passengers. It’s doubtless unwelcome news for Virgin Galactic, whose suborbital passenger flights are edging closer to reality with the unveiling of their first SpaceShip III craft. Finally, a Falcon 9 upper stage broke up on re-entry over the northwestern USA, giving observers on the ground a spactacular show.

Spectacular view of the Falcon 9 debris. Via Lu Jerz

Meanwhile up there in orbit there have been found on the ISS some strains of bacteria previously unknown to scientists on Earth, but it’s not yet time to panic about Mutant Bugs From Space. It seems these bacteria are of a type that is essential in the growing of plants, so it’s likely they originally hitched a ride up with one of the several plant-growing experiments that have taken place over the station’s lifetime. Staying on the ISS, astronauts visiting the station have been at the centre of a recently published study looking at loss of bone density over long periods in space. The bone experts found that bone density could still be lost despite the astronauts’ in-flight exercise programs, and concluded that exercise regimes pre-flight should be taken into account for future in-orbit exercise planning.

Further away from Earth, the ESA Mars Express satellite has been used for a multi-year study of water loss to space from the Martian atmosphere. The ESA scientists identified the seasonal mechanism that leads to the planet’s upper atmosphere having an excess of water and in particular the effect of the periodic planet-wide dust storms on accelerating water loss, but failed to account for the water that they estimate Mars must have lost over its history. From a study of water-created surface features they can estimate how much liquid the planet once had, yet the atmospheric losses fail to account for it all. Has it disappeared underground? More studies are required before we’ll have an answer.

The exciting news over the coming days will no doubt be the Ingenuity Martian helicopter, which we have seen slowly unfolding itself prior to unloading from the belly of the Perseverence rover. If all goes according to plan the little craft will be set down before the rover trundles off to a safe distance, and the historic flight will take place on April 8th. We’ll be on the edges of our seats, and no doubt you will be, too.

Hackaday Links: March 7, 2021

March 7, 2021 by Dan Maloney 13 Comments

It’s March, which means Keysight is back in the business of giving away a ton of test gear. Keysight University Live starts on March 15, with daily events the first week followed by a string of weekly live events through April. We always enjoy these Keysight events; sure, they’re clearly intended to sell more gear, but the demos and tutorials are great, and we always learn a lot. There’s also a feeling of community that feels similar to the Hackaday community; just a bunch of electronics nerds getting together to learn and share. If you’re interested in that community, or even if you’re just looking for a chance to win something from the $300,000 pile of goodies, you’ll need to register.

There’s another event coming up that you’ll want to know about: the 2021 Open Hardware Summit. Because 2021 is the new 2020, the summit is being held virtually again, this year on April 9. Tickets are on sale now, and we’re told there are still plenty of Ada Lovelace Fellowships available to those who consider themselves to be a minority in tech. The Fellowship covers the full cost of a ticket; it usually covers travels costs too, but sadly we’re still not there yet.

Once we do start traveling again, you might need to plan more carefully if cities start following the lead of Petaluma, California and start banning the construction of gas stations. The city, about 40 miles (64 km) north of San Francisco, is believed to be the first city in the United States to ban new gas station construction. The city council’s decision also prevents gas station owners from expanding, reconstructing, or relocating existing gas stations. The idea is to create incentives to move toward non-fossil fuel stations, like electric vehicle charging stations and hydrogen fueling. Time will tell how well that works out.

Go home Roomba — you’re drunk. That could be what Roomba owners are saying after an update semi-bricked certain models of the robotic vacuum cleaners. Owners noted a variety of behaviors, like wandering around in circles, bumping into furniture, and inability to make its way back to base for charging. There’s even a timelapse on reddit of a Roomba flailing about pathetically in a suspiciously large and empty room. The drunken analogy only goes so far, though, since we haven’t seen any reports of a Roomba barfing up the contents of its dust bin. But we’re still holding out hope.

And finally, if you’re not exactly astronaut material but still covet a trip to space, you might luck out courtesy of Japanese billionaire Yusaku Maezawa. He’s offering to pay the way for eight people from around the world on a planned flight to the Moon and back in 2023. Apparently, Maezawa bought up all the seats for the flight back in 2018 with the intention of flying a group of artists to space. His thinking has changed, though, and now he’s opening up the chance to ~~serve as ballast~~ join the crew to pretty much any rando on the planet. Giving away rides on Starship might be a harder sell after this week’s test, but we’re sure he’ll find plenty of takers. And to be honest, we wish the effort well — the age of routine civilian space travel can’t come soon enough for us.

Spacing Out: Launch Successes And Failures, Next Stop Mars, Rocket Catching, & Space Stations

January 12, 2021 by Jenny List 6 Comments

As large sections of the globe have seen themselves plunged into further resurgences of the pandemic over the past few weeks there has been no let-up in the world of space exploration even for the Christmas holidays, so here we are with another Spacing Out column in which we take a look at what’s going up, what’s flying overhead, and what’s coming down.

Not today, Paul. r2hox from Madrid, Spain, CC BY-SA 2.0.

December was eventful, with China returning lunar samples and Japan doing the same with asteroid dust. And it was reported that we might just possibly have detected radio waves from ET. The truth may be out there and we sincerely want to believe, but this widely reported signal from Proxima Centauri probably isn’t the confirmation of alien life we’ve all been waiting for.

There has been no shortage of launches over the last month from the usual agencies and companies, with a first launch from China of their Long March 8 heavy lift rocket from the Wenchang launch site in Hainan Province. Its payload of five satellites made it safely to orbit, and we expect the rocket will be a workhorse of their future exploration programme. Meanwhile SpaceX conducted a high-altitude test of their Starship SN8 vehicle, which proceeded according to plan until the craft was approaching the landing pad, at which point the failure of one of its engines to fire caused a spectacular crash. This does not equate to an unsuccessful test flight as it performed faultlessly in the rest of its manoeuvres, but it certainly made for some impressive video.

On the subject of SpaceX and Starship, Elon Musk has said he will sell all his personal property to fund a Martian colony. This will require a fleet of up to 1000 Starships, with three launches a day to ferry both colonists and supplies to the Red Planet. He attracted controversy though by saying that interplanetary immigration would be open to people of all means with loans available for the estimated $50,000 one-way travel cost, and Martian jobs on offer to enable the debt to be paid. Many critics replied to his Tweets likening the idea to indentured servitude. It’s worth remembering that Musk is the master of the grand publicity stunt, and while it seems a good bet that SpaceX will indeed reach Mars, it’s also not inconceivable that his timeline and plans might be somewhat optimistic.

A more tangible story from SpaceX comes in their super heavy booster rocket, which is to be reusable in the same manner as their existing Falcon 9, but not landing on its own legs in the manner of the earlier rocket. It will instead dock with its launch tower, being caught by the same support structures used to stabilise it before launch. At first glance this might seem too difficult to succeed, but no doubt people expressed the same doubts before the Falcon 9s performed their synchronised landings.

Finally away from more troubling developments in the political field, The Hill takes a look at some of those likely to have a hand in providing a commercial replacement for the ISS when it eventually reaches the end of its life. They examine the likely funding for NASA’s tenancy on the station, and looked at the cluster of Texas-based companies gearing up for space station manufacture. That’s right — space station modules from the likes of Axiom Space will become a manufactured assembly rather than one-off commissions. The decades beyond the ISS’s current 2030 projected end of life are likely to have some exciting developments in orbit.

The coming year is likely to be an exciting one, with a brace of missions heading to Mars for February as well as a new space station to catch our attention. The Chinese aren’t content to stop at the Moon, with their Tianwen-1 Mars mission due to start exploring our planetary neighbour, and the first Tianhe module of what will become their much larger space station taking to the skies in the coming year. Meanwhile the Red planet will see NASA’s Perseverance rover also reaching its surface, taking with it the Ingenuity helicopter. Finally, the United Arab Emirates’ Hope probe will go into orbit, making the second month one that should have plenty of news.

Wherever you are, keep yourself safe from Earth-bound viruses, and keep looking at the skies in 2021.

SpaceX Starship Replica Attempts The Bellyflop

December 15, 2020 by Lewin Day 20 Comments

SpaceX are perhaps most well known for their vertically-landing reusable rocket technology. The latest such effort is the Starship, which recently underwent a fiery test in the last month to attempt a bellyflop maneuver. [Nicholas Rehm] wanted to attempt a similar flight profile in the local park, and set to building an RC Starship of his own.

The build is like a few we’ve seen before, in which electric power is used to propel a rocket-like craft straight upwards using propellers and active stabilization. In this case, there’s a pair of twin motors with counter-rotating propellers which can pivot to direct their thrust, as well as four external control surfaces. These are all under the command of [Nicholas]’s custom flight controller.

Upon testing the rig, [Nicholas] was able to execute a smooth ascent, followed by a bellyflop, before a smooth return to vertical flight and descent. Landing vertically on the grass was out of the question, due to the rough surface, but we imagine it would be doable with the right landing gear attached.

While flight without wings in this manner isn’t particularly efficient, it’s great to see what can be achieved with smart use of control systems engineering to keep a craft stable. We look forward to seeing [Nicholas]’s next attempts, too. Video after the break.

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RC Starship Perfects Its Skydiving Routine

December 13, 2020 by Tom Nardi 12 Comments

There’s a good chance you already saw SpaceX’s towering Starship prototype make its impressive twelve kilometer test flight. While the attempt ended with a spectacular fireball, it was still a phenomenal success as it demonstrated a number of concepts that to this point had never been attempted in the real world. Most importantly, the “Belly Flop” maneuver which sees the 50 meter (160 foot) long rocket transition from vertical flight to a horizontal semi-glide using electrically actuated flight surfaces.

Finding himself inspired by this futuristic spacecraft, [Nicholas Rehm] has designed his own radio controlled Starship that’s capable of all the same aerobatic tricks as the real-thing. It swaps the rocket engines for a pair of electric brushless motors, but otherwise, it’s a fairly accurate recreation of SpaceX’s current test program vehicle. As you can see in the video after the break, it’s even able to stick the landing. Well, sometimes anyway.

Just like the real Starship, vectored thrust is used to both stabilize the vehicle during vertical ascent and help transition it into and out of horizontal flight. Of course, there are no rocket nozzles to slew around, so [Nicholas] is using servo-controlled vanes in the bottom of the rocket to divert the airflow from the motors. Servos are also used to control the external control surfaces, which provide stability and a bit of control authority as the vehicle is falling.

As an interesting aside, Internet sleuths looking through pictures of the Starship’s wreckage have noted that SpaceX appears to be actuating the flaps with gearboxes driven by Tesla motors. The vehicle is reportedly using Tesla battery packs as well. So while moving the control surfaces on model aircraft with battery-powered servos might historically have been a compromise to minimize internal complexity, here it’s actually quite close to the real thing.

Unfortunately, the RC Starship made a hard landing of its own on a recent test flight, so [Nicholas] currently has to rebuild the craft before he can continue with further development. We’re confident he’ll get it back in the air, though it will be interesting to see whether or not he’s flying before SpaceX fires off their next prototype.

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