Handwriting Suck? Build A Machine To Do It For You

March 8, 2013 by Mike Szczys 76 Comments

calligraphy-machine

Children of the information age are doomed to have the worst handwriting just for lack of use if nothing more. But some students at Olin College harnessed technology to find a solution to that problem. Meet Herald, a CNC machine that can produce beautiful calligraphy.

The machine uses a gantry to move the writing tip along the X and Y axes. The flexible-nib calligraphy pen is mounted on a sprocket which rotates the tip onto the writing surface, taking care of the third axis. The rig was beautifully rendered from their CAD drawings, then tweaked to ensure the smoothest motion possible before the quintet of Sophomores began the physical build.

The drive hardware is very simple yet it produces great results. It uses an Arduino along with three stepper motor drivers. There are also limiting switches to protect the hardware from runaway code. The software interface designed by the team lets the user cut and paste their text, and select a font, font size, alignment, etc. It then converts the text to G-code and pushes it to the Arduino where the GRBL package takes care of business.

Don’t miss the device in action, writing out a [Langston Hughes] work in the clip after the break.

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Repurposing Old HDD Components

July 12, 2012 by Mike Nathan 32 Comments

hdd-stepper

[IronJungle] had an old hard drive taking up space in his workshop, so he took it apart and wrote in to remind us how useful these old pieces of hardware can be. Aside from offering up incredibly strong magnets and donut-shaped mirrors, HDDs also come with a reliable stepper motor in tow.

He pulled theold drive apart, wiring up two of the stepper motor pins to a pair of the drive’s header pins. This allowed him to easily access the signals produced by the stepper simply by hooking up a small JST connector to the back of the drive.

From there, he can use the drive for any number of purposes. For the sake of discussion, [IronJungle] used it to flash an LED as seen in the video below – something he willingly admits is no great feat. However, stepper motors can be used for in a wide array of projects, both simple and complex. Be sure to share your favorite use for salvaged HDD motors in the comments.

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Logging Temperatures With An Etch-a-Sketch

June 25, 2012 by Brian Benchoff 9 Comments

What do you do if you’re given a gigantic ancient printer? If you’re [IronJungle], you throw that printer on your workbench and salvage all the parts you can. After coming across a few stepper motors in an old Oki printer, [IronJungle] decided to automate an Etch-a-Sketch with the help of a PIC microcontroller and H-bridge chip to log the ambient temperature on an Etch-a-Sketch display.

After [IronJungle] was finished figuring out his stepper motor circuit, the only thing left to do was to add a thermometer. For this task, he chose a very cool one-wire digital thermometer that carries power and data over the same wire.

In the video after the break, you can check out [IronJungle] playing with his new Etch-a-Sketch temperature logger with a shot glass of hot water and a cold can of holy water. There’s no scale or graph lines drawn on this Etch-a-Sketch temperature logger, but [IronJungle] has a few more things planned for this rig. We can’t wait to see those plans come to fruition.

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Moppy Lets You Play Your Floppy Drives

May 26, 2012 by Mike Szczys 13 Comments

Get ready to join a band. Just follow the guide over at the Moppy project page and you’ll have your very own floppy drive instrument.

The name is a mashup between Musical and Floppy. By using an Arduino UNO as a translator, you can command an array of floppy drives with a musical keyboard (think piano). The head on each floppy drive is controlled by a stepper motor which will put out some sweet sounds if driven at just the right frequency. The lower notes tend to fair a bit better than the high range. One great example of this is the Imperial March theme as heard after the break.

Once you get the base system up and running, it’s time to think of some alternate interfaces. Sure, you can obvious things like toy keyboards. But wouldn’t it be more fun to make it fruit controlled?

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Pleasing Results From A CNC Mill Project

May 11, 2012 by Mike Szczys 6 Comments

[Roy] is getting to the end of his second CNC mill project and finally seeing some results. Here you can see a bear he milled in some floural foam.

The project started out as an Arduino-based pen plotter. It move the pen along one axis, and the drawing surface along another, with the third axis allowing the pen to be lifted and repositioned. With that in his back pocket he went all out and began what he calls the Mark II. He used T-slot aluminum for the frame, which really helped when it came to aligning the linear rod supports for each axis. After a lot of drilling, and tapping he managed to bring each axis on line one at a time. A pre-fab CNC driver kit drives the stepper motors, making them groan as they do their work. hear it for yourself in the test video after the break were the machine is first tested as a pen plotter.

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Quieting A Pendulum Clock Every Night

April 1, 2012 by Brian Benchoff 19 Comments

[Vinnie] has a wonderful old clock from his grandmother; it’s an exquisite antique with a real mechanical movement and a charming set of bells that ring every hour. Unfortunately, those chimes are a bit of a disturbance to neighbors at 2 o’clock in the morning. Previously, [Vinnie] had been stopping the clock every evening, and hoped he would remember to start the pendulum in motion 12 hours later. This was a chore, so he decided to automate the process.

The build is simple and clever; a small stepper motor is mounted in the clock just underneath the pendulum. Every 12 hours, the stepper motor moves a lever and slowly stops the pendulum over the course of a dozen or so seconds, silencing the clock movement. Twelve hours later, the motor turns again setting the pendulum in motion.

The parts count for this build is very low – basically just an ATmega88, a Darlington array to drive the stepper, and a 32.768kHz crystal. We can think of a few friends and relatives with loud clocks in their house, so we might have to build a few of these to give away.

Take a look at the demo video after the break to see how [Vinnie] stops his grandmother’s clock every night.

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Giant Pencil Used As An Etch A Sketch Stylus

March 6, 2012 by Mike Szczys 5 Comments

The gang over at Waterloo Labs decided to add a team-building aspect to a plain old Etch a Sketch. Instead of just twisting the two knobs with your own mitts, they’re converting this giant pencil’s movements into Etch a Sketch art.

The challenge here is figuring out a reliable way to track the tip of the pencil as it moves through the air. You may have already guess that they are using a Microsoft Kinect depth camera for this task. The Windows SDK for the device actually has a wrapper that helps it to play nicely with LabView, where the data is converted to position commands for the display.

On the Etch a Sketch side of things they’ve chosen the time-tested technique of adding gears and stepper motors to each of the toy’s knobs. As you can see from the video after the break, the results are mixed. We’d say from the CNC ‘W’ demo that is shown there’s room for improvement when it comes to the motor driver. We can’t really tell if the Kinect data translation is working as intended or not. But we say load it up and bring to a conference. We’re sure it’ll attract a lot of attention just like this giant version did.

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