A Unique Linear Position Sensor Using Magnetostriction

To the extent that you’re familiar with magnetostriction, you probably know that it’s what makes big transformers hum, or that it’s what tips you off if you happen to walk out of a store without paying for something. But magnetostriction has other uses, too, such as in this clever linear position sensor.

Magnetostriction is just the tendency for magnetic materials to change size or shape slightly while undergoing magnetization, thanks to the tiny magnetic domains shifting within the material while they’re aligning. [Florian B.]’s sensor uses a side effect of magnetostriction known as the Wiedenmann effect, which causes a wire to experience a twisting force if a current pulse is applied to it in a magnetic field. When the current pulse is turned off, a mechanical wave travels along the wire to a coil, creating a signal. The difference in time between sending the pulse and receiving the reflection can be used to calculate the position of the magnet along the wire.

To turn that principle into a practical linear sensor, [Florian B.] used nickel wire stretched tightly down the middle of a PVC tube. At one end is a coil of copper magnet wire, while the other end has a damper to prevent reflections. Around the tube is a ring-shaped cursor magnet, which can move up and down the tube. An exciter circuit applies the current pulse to the wire, and an oscilloscope is used to receive the signal from the wire.

This project still appears to be in the prototype phase, as evidenced by the Fischertechnik test rig. [Florian] has been working on the exciter circuit most recently, but he’s done quite a bit of work on optimizing the cursor magnet and the coil configuration, as well as designs for the signal amplifier. It’s a pretty neat project, and we’re looking forward to updates.

If you need a deeper dive into magnetostriction, [Ben Krasnow] points the way.

Mechanisms: The Spring

Most people probably don’t think about springs until one kinks up or snaps, but most of the world’s springs are pretty crucial. The ones that aren’t go by the name Slinky.

We all use and encounter dozens of different types of springs every day without realizing it. Look inside the world of springs and you’ll find hundreds of variations on the theme of bounce. The principle of the spring is simple enough that it can be extended to almost any shape and size that can be imagined and machined. Because it can take so many forms, the spring as a mechanism has thousands of applications. Look under your car, take apart a retractable pen, open up a stapler, an oven door, or a safety pin, and you’ll find a spring or two. Continue reading “Mechanisms: The Spring”

“Look Ma, No Gyros!”: A Self-Balancing Mechanical Velociraptor

You’ve got to walk before you can run, right? Perhaps not, if this bipedal dino-like running robot is any indication.

Officially dubbed a “Planar Elliptical Runner,” the bot is a test platform for bipedal locomotion from the Institute for Human and Machine Cognition. Taking inspiration from the gait of an ostrich — we think it looks more like a T. rex or velociraptor, but same difference — [Jerry Pratt]’s team at IHMC have built something pretty remarkable. Contrary to all the bipedal and quadrupedal robots we’ve seen, like Boston Dynamics’ Big Dog and PETMAN, which all fairly bristle with sensors and actuators, the PER is very stripped down.

A single motor runs the entire drive chain using linkages that will look familiar to anyone who has taken an elliptical trainer apart, and there’s not a computer or sensor on board. The PER keeps its balance by what the team calls “reactive resilience”: torsion springs between the drive sprocket and cranks automatically modulate the power to both the landing leg and the swing leg to confer stability during a run. The video below shows this well if you single-frame it starting at 2:03; note the variable angles of the crank arms as the robot works through its stride.

The treadmill tests are constrained by a couple of plastic sheets, but the next version will run free. It’s not clear yet how directional control will be achieved, not is it obvious how the PER will be able to stop running and keep its balance. But it’s an interesting advance in locomotion and we look forward to seeing what IHMC’s next trick will be.

Continue reading ““Look Ma, No Gyros!”: A Self-Balancing Mechanical Velociraptor”