Portable DVD Player Gets Raspberry Pi Zero Upgrade

April 13, 2018 by Tom Nardi 24 Comments

You might remember a time when people thought portable DVD players were a pretty neat idea. In the days before netbooks, cheap tablets, and arguably even the widespread adoption of smartphones, it seemed perfectly reasonable to lug around a device that did nothing but play movies. Today we look back at them as we would flip phones: a quaint precursor to the technology overload we find ourselves in currently. But the fact remains that millions of these comical little devices were pumped into the greedy maw of the consumer electronics market. They’re ripe for the hacking, all you need is some inspiration.

So if this grafting of a portable DVD player and the Raspberry Pi Zero W created by [nutsacrilege] doesn’t get you sniffing around your local second-hand store for a donor device, nothing will. By integrating a Pi running Kodi, the player gets a multi-media kick in the pants that arguably makes up for the rather archaic form factor. Not only can it play a wide array of local and online content, but it could even be used as portable game system if you were so inclined.

Rest assured, this isn’t some lazy five-minute mod. All of the original physical controls have been made functional by way of a MCP3008 ADC connected to the Pi’s GPIO and some clever Python scripting. Even the headphone jack was made functional by wiring it up to a USB sound card, and by integrating a tiny stripped down hub he was also able to add an external USB port. Who needs discs when you can plug in a flash drive full of content?

Speaking of which, [nutsacrilege] reports that the original functions of the device are still intact after all his modifications. So if you can get the museum to loan you one, you can even play a DVD on the thing as its creators intended.

With luck, this project will help spur on some more portable DVD player hacking, which we’ve seen precious little of so far. Frankly, it would be nice to see people cramming Raspberry Pi’s into something other than Game Boys for once.

[via /r/raspberry_pi]

HP Inkjet Printer Trains For Space

April 13, 2018 by Roger Cheng 27 Comments

The International Space Station is one of our leading frontiers of science and engineering, but it’s easy to forget that an exotic orbiting laboratory has basic needs shared with every terrestrial workplace. This includes humble office equipment like a printer. (The ink-on-paper kind.) And if you thought your office IT is slow to update their list of approved equipment, consider the standard issue NASA space printer draws from a stock of modified Epson Stylus 800s first flown on a space shuttle almost twenty years ago. HP signed on to provide a replacement, partnering with Simplexity who outlined their work as a case study upgrading HP’s OfficeJet 5740 design into the HP Envy ISS.

Simplexity provided more engineering detail than HP’s less technical page. Core parts of inkjet printing are already well suited for space and required no modification. Their low power consumption is valued when all power comes from solar panels, and ink flow is already controlled via methods independent of gravity. Most of the engineering work focused on paper handling in zero gravity, similar to the work necessary for its Epson predecessor. To verify gravity-independent operation on earth, Simplexity started by mounting their test units upside-down and worked their way up to testing in the cabin of an aircraft in free fall.

CollectSpace has a writeup with details outside Simplexity’s scope, covering why ISS needs a printer plus additional modifications made in the interest of crew safety. Standard injection-molded plastic parts were remade with an even more fire-resistant formulation of plastic. The fax/scanner portion of the device was removed due to concerns around its glass bed. Absorbent mats were attached inside the printer to catch any stray ink droplets.

NASA commissioned a production run for 50 printers, the first of which was delivered by SpaceX last week on board their CRS-14 mission. When it wears out, a future resupply mission will deliver its replacement drawn from this stock of space printers. Maybe a new inkjet printer isn’t as exciting as 3D printing in space or exploring space debris cleanup, but it’s still a part of keeping our orbital laboratory running.

[via Engadget]

Customize All The Fan Covers You Never Knew You Needed

April 13, 2018 by Donald Papp 11 Comments

Do you need a fancy fan cover with precisely specified attributes, but have no desire to design one from scratch? If you answered yes (or no) then [mightynozzle] has the answer. The Customizable Fan Grill Cover is a parametric design in OpenSCAD that allows adjusting the frame style, size, and grill pattern for any fan cover one may possibly need. [mightynozzle] also went the extra mile to provide a large number of pre-made STL files for a variety of designs in a wide range of sizes, so those who don’t want to fuss with customizing can simply download and print.

Normally Thingiverse would allow customizing this model’s attributes with their built-in Customizer, but the functionality and availability of that feature is spotty. Luckily it’s always an option to download the source and do the customizing directly in OpenSCAD. For those who may be intrigued but are not sure where to start, here’s a reminder that we covered how to make a thing with OpenSCAD that demonstrates the whole process.

Hybrid 3D-Printer Creates Complete Circuits, Case And All

April 13, 2018 by Dan Maloney 19 Comments

The cool kids these days all seem to think we’re on the verge of an AI apocalypse, at least judging by all the virtual ink expended on various theories. But our putative AI overlords will have a hard time taking over the world without being able to build robotic legions to impose their will. That’s why this advance in 3D printing that can incorporate electronic circuits may be a little terrifying, at least to some.

The basic idea that [Florens Wasserfall] and colleagues at the University of Hamburg have come up with is a 3D-printer with a few special modifications. One is a separate extruder than squirts a conductive silver-polymer ink, the other is a simple vacuum tip on the printer extruder for pick and place operations. The bed of the printer also has a tray for storing SMD parts and cameras for the pick-and-place to locate parts and orient them before placing them into the uncured conductive ink traces.

The key to making the hardware work together though is a toolchain that allows circuits to be integrated into the print. It starts with a schematic in Eagle, which joins with the CAD model of the part to be printed in a modified version of Slic3r, the open-source slicing package. Locations for SMD components are defined, traces are routed, and the hybrid printer builds the whole assembly at once. The video below shows it in action, and we’ve got to say it’s pretty slick.

Sure, it’s all academic for now, with simple blinky light circuits and the like. But team this up with something like these PCB motors, and you’ve got the makings of a robotic nightmare. Or not.

Continue reading “Hybrid 3D-Printer Creates Complete Circuits, Case And All” →

Resuming Failed 3D Prints Automatically

April 13, 2018 by Brian Benchoff 25 Comments

What happens to your 3D printer if the power goes out? What happens if there’s a jam in the nozzle? What happens if your filament breaks, runs out, or turns into a plate of spaghetti? For all these situations, the print fails, wasting plastic and time. For his Hackaday Prize entry, [robert] has come up with a tiny device that saves all those failed prints, and it does it without batteries or a UPS.

The idea behind [robert]’s box is to monitor all the G-code being sent to the printer, and allow a print to be resumed after a failure. The design is simple enough — just a USB mini port on one end, a USB A port on the other, and three buttons in between. This box logs the G-code, and if the printer happens to fail, the box will spring into life allowing you to resume a print from any Z position.

Already [robert] has tested this box on a number of printers including the Prusa i3, the Creality CR-10, and the ever-popular, explodey Anet A8. The project has already gone through a few hardware revisions and there is, of course, a fancy 3D printed enclosure for the board. It’s a great project, and one of the more interesting 3D printing tools we’ve seen in this year’s Hackaday Prize.

Mechanisms: The Spring

April 13, 2018 by Kristina Panos 63 Comments

Most people probably don’t think about springs until one kinks up or snaps, but most of the world’s springs are pretty crucial. The ones that aren’t go by the name Slinky.

We all use and encounter dozens of different types of springs every day without realizing it. Look inside the world of springs and you’ll find hundreds of variations on the theme of bounce. The principle of the spring is simple enough that it can be extended to almost any shape and size that can be imagined and machined. Because it can take so many forms, the spring as a mechanism has thousands of applications. Look under your car, take apart a retractable pen, open up a stapler, an oven door, or a safety pin, and you’ll find a spring or two. Continue reading “Mechanisms: The Spring” →

Up, Up, Up: $2,000 More Seed Funding For Hackaday Prize Entries

April 13, 2018 by Mike Szczys 17 Comments

Getting a project off the ground often means an up-front investment in parts. Hackaday is upping our efforts to smooth out that obstacle for those who want to Build Something That Matters. Seed funding for the 2018 Hackaday Prize is simple, enter your Open Hardware design, share it far and wide so that a lot of people will show their admiration with a ‘like’ on the project page. If you’re in the Prize competition, you get a dollar for each like to help jump-start the build phase. If you haven’t entered, you get to encourage and reward the projects that inspire you most.

This year has started off like a rocket. We’ve already passed the $4,000 seed funding limit and you still have until a week from Monday to take part in this seed funding. With so much excitement around this first challenge, Supplyframe, Hackaday’s parent company, is raising the pot to a total of $6,000. That means there’s more up for grabs. Enter your project now. If you’ve already done that, polish up your presentation and show it around to your friends and on social media. Entries with the most likes will get a dollar for every like up to $200 max, or until we undoubtedly reach the new limit once again. Don’t delay, it’s time to Build Something that Matters!

Seed funding is a big deal as we found out with Alex Williams, the 2018 Grand Prize Winner. He mentioned that the money really helped him with early build costs, and the interest from the community inspired him to keep up development throughout the contest. Help us give away this extra funding and inspire the next generation of finalists by commenting on and upvoting great entries!