A Simple Guide To RF PCB Design

August 23, 2024 by Dave Rowntree 9 Comments

[Hans Rosenberg] knows a thing or two about RF PCB design and has provided a ~~three-part~~ four-part video demonstration of some solid rules of thumb. We will cover the first part here and leave the other two for the more interested readers!

The design process begins with a schematic diagram, assuming ideal conductors. Advanced software tools can extract the resistive, inductive, and capacitive elements of the physical wiring to create a parasitic model that can be compared to the desired schematic. The RF designer’s task is to optimize the layout to minimize differences and achieve the best performance to meet the design goals. However, what do you do when you don’t have access to such software?

[Hans] explains that at low frequencies, return current flows through all paths, with the lowest resistance path taking most of the current. At higher frequencies, the lowest inductance path carries all the current. In real designs, a ground plane is used instead of an explicit return trace for the lowest possible impedance.

You really wouldn’t design an RF circuit like this.

[Hans] shows the effect of interrupting the signal return path on a physical test PCB. The result is pretty bad, with the current forced to detour around the hole in the ground plane. A nanoVNA shows a -20 dB drop at 4 GHz, where the ground plane has effectively become an antenna. Energy will be radiated out, causing signal loss, but worse, it will create an EMC hazard with an unintended transmission.

Additionally, this creates an EMC susceptibility, making the situation worse. Placing a solder blob to bridge the gap directly under the signal trace is all that’s required to make it a continuous straight path again, and the performance is restored.

Floating planes are also an issue in RF designs, causing signal resonance and losses. One solution is to pull back the planes near the signal or stitch them to the ground plane with vias placed closely on either side of the signal trace. However, such stitching may slightly affect transmission line impedance and require tweaking the design a little. The next two parts of the series expand on this, hammering home the importance of good ground plane design. These are definitely worth a watch!

PCB design is as much art as science, and we’ve discussed this subject a lot. Here’s our simple guide to rocking RF PCB designs. There’s also a lot of devil in that detail, for example when understanding edge-launch SMA connectors.

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The Waveguide Explanation You Wish You’d Had At School

August 9, 2024 by Jenny List 13 Comments

Anyone who has done an electronic engineering qualification will at some point have had to get to grips with transmission lines, and then if they are really lucky, waveguides. Perhaps there should be one of those immutable Laws stating that for each step in learning about these essential parts, the level of the maths you are expected to learn goes up in an exponential curve, for it’s certainly true that most of us breathe a hefty sigh of relief when that particular course ends. It’s not impossible to understand waveguides though, and [Old Hack EE] is here to slice through the formulae with some straightforward explanations.

First of all we learn about the basics of propagation in a waveguide, then we look at the effects of dimension on frequency. Again, there’s little in the way of head-hurting maths, just real-world explanations of cutt-off frequencies, and of coupling techniques. For the first time we’ve seen, here are simple and understandable explanations of the different types of splitter, followed up by the famous Magic T. It’s all in the phase, this is exactly the stuff we wish we’d had at university.

The world needs more of this type of explanation, after all it’s rare to watch a YouTube video and gain an understanding of something once badly taught. Take a look, the video is below the break.

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How To Turn Cheap Speakers Into Something A Little Better

July 5, 2024 by Jenny List 25 Comments

[Adam Francis] bought some cheap speaker drivers from AliExpress. Are they any good? Difficult to tell without a set of enclosures for them, so he made a set of transmission line cabinets. The resulting video proves that a decent sounding set of speakers shouldn’t have to cost the earth, and is quite entertaining to watch.

The design he’s going for is a transmission line, in effect a folded half-wave resonant tube terminated at one end and open at the other, with the speaker close to half way along. There is a lot of nuance to perfecting a speaker cabinet, but this basic recipe doesn’t have to be optimum to give a good result.

So after having some MDF cut to shape and glueing it all together, he ends up with some semi decent speakers for not a lot of money. The video is entertaining, with plenty of Britishisms, but the underlying project is sound. We’d have a pair on our bench.

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Measuring An Unknown Velocity Factor

April 19, 2024 by Al Williams 14 Comments

When is the speed of light not the speed of light? Of course, that’s a trick question. The speed of light may be constant, but just as sound travels at different speeds in different media, electronic signals move through transmission lines at a reduced speed. When you have a known cable, you can look up the velocity factor and use it to approximate the length of cable to have a given effective length. But what if you don’t know what kind of cable you have? [More Than Electronics] used a scope to measure it. You can see what he did in the video below.

For example, RG-8/U has a factor of 0.77. Even air isn’t exactly a factor of 1, although it is close enough that, in practice, we pretend that it is. If you wonder why it matters, consider stubs. Suppose you have a 300 MHz signal (handy because that’s 1 meter in wavelength; well, OK, pick 299.792 MHz if you prefer). If you have a quarter wavelength piece of coax shorted at one end, it will attenuate signals at 300 MHz. To understand why, picture the wave on the stub. If the close end of the stub is at 0 volts, then the other end — because it is a quarter wavelength away — must be at the maximum positive voltage or the minimum negative voltage. If either of the extremes is at the close end, then the far end must be at zero volts. That means the maximum current flows only when the signal is at 300 MHz.

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Harvesting Electricity From High-Voltage Transmission Lines Using Fences

January 27, 2024 by Maya Posch 372 Comments

When you have a bunch of 230 kV transmission lines running over your property, why not use them for some scientific experiments? This is where the [Double M Innovations] YouTube channel comes into play, including a recent video where the idea of harvesting electricity from HV transmission lines using regular fences is put to an initial test.

The nearly final measurement by [Double M Innovations]. — The nearly final voltage measurement by [Double M Innovations].

A rather hefty 88 µF, 1200 V capacitor, a full bridge rectifier, and 73 meters (240 feet) of coax cable to a spot underneath the aforementioned HV transmission lines. The cable was then put up at a height consistent with that of fencing at about 1.2 m (4 ft), making sure that no contact with the ground occurred anywhere. One end of the copper shield of the coax was connected to the full bridge rectifier, with the opposite AC side connected to a metal stake driven into the ground. From this the capacitor was being charged.

As for the results, they were rather concerning and flashy, with the 1000 VAC-rated multimeter going out of range on the AC side of the bridge rectifier, and the capacitor slowly charging up to 1000 V before the experiment was stopped.

Based on the capacity of the capacitor and the final measured voltage of 907 VDC, roughly 36.2 Joule would have been collected, giving some idea of the power one could collect from a few kilometers of fencing wire underneath such HV lines, and why you probably want to ground them if energy collecting is not your focus.

As for whether storing the power inductively coupled on fence wire can be legally used is probably something best discussed with your local energy company.

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AppCAD Does Transmission Lines

July 20, 2021 by Al Williams 7 Comments

Broadcom and Agilent are perhaps not household words in every household, but among those who work with RF, they are common enough names. An Agilent developer wrote AppCAD to help with common RF design computations and now works for Avago who bought Broadcom. But whoever’s branding is on it, you can download the tool from Broadcom or check out the latest beta version. Then watch [IMASI Guy’s] video below on how to use part of it.

What can it do? According to the website:

S-Parameter Analysis and Plotting
Active Circuit Bias Design
Cascade Noise and IP3 Analysis
Transmission Line Analysis
Signals and Systems
Complex Math Engineering Calculator

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Finding RF Cable Impedance

May 24, 2020 by Al Williams 25 Comments

At DC and low frequency, we can pretend wires are perfect conductors. At radio frequencies, though, there are many effects that you need to take into account for wires and cables. One of these is characteristic impedance. If you have a marked cable, you can look it up on the Internet, of course. But what if you don’t know what kind of wire it is? With help from [The Offset Volt], you can measure it as he shows in the video below.

This is one of those things that used to take exotic test equipment like an LCR bridge, but these days meters that measure inductance and capacitance are commonplace. The trick is simple: measure the capacitance and then short one end of the cable and measure the inductance.

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