Toner Transfer For Resist And Silk Screen Using Printable Vinyl

December 26, 2012 by Mike Szczys 16 Comments

This toner transfer method uses a different material than we normally see. The red sheet being peeled back isn’t toner transfer paper. It’s printable vinyl used for both the resist and the silk screen.

The application process is almost the same as any other toner transfer PCB fabrication material. The printable vinyl stick is first adhered to a piece of paper before feeding it through a laser printer. It is acceptable to clean the vinyl with alcohol before printing if you think there may be a finger print or other oil on its surface. After printing it is carefully aligned with the board and ironed on.

[Mincior Vicentiu] thinks there are a few big benefits to this material. It seems that as you heat the toner it expands and hardens, but the vinyl actually softens to make room for this. We can imagine that this helps alleviate the smudging that sometimes occurs when ironing toner that is simply printed on paper. The other advantage is that the vinyl peels off quite easily after ironing, where as you need to soak paper in water and carefully massage it off of the toner.

[via Dangerous Prototypes]

3D Printing Records

December 21, 2012 by Eric Evenchick 58 Comments

This is a working record created with a 3D printer. [Amanda] came up with a process that converts audio files into 3D models. These models can be printed and played on a standard record player.

The real work is done by a Processing sketch that creates a STL file. [Amanda] started off by trying to create a sine wave. She used this test to optimize the printing process. Then she used Python to extract audio data from WAV files and modified the processing script to process the data. After more tweaking, she was able to get a reasonable signal to noise ratio and minimize distortion.

The resulting records have a sample rate of 11 kHz and 5-6 bit resolution. The sound quality isn’t going to be the same as commercially pressed vinyl, but you can still make out the song.

A Objet Connex 500 was used to print the records. This UV printer has a 600 dpi resolution, which is means it’s more accurate than extrusion printers. Your mileage may vary using different printers, but all of the Processing and Python code is available with the project write up.

After the break, watch [Amanda] spin some 3D printed records.

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Draw Your Own Vinyl Beats

October 26, 2012 by Mike Szczys 13 Comments

The Dyskograf lets you make music with a magic marker. The musical installation looks much like a turntable for playing vinyl records. But instead of a spiraling groove containing the sounds, this uses marks on a paper disk to play sound samples.

You can see the light outline of several tracks on the paper disc shown above. By adding black marks the optical input of the Dyskograf knows when to start and end each sound. This is best illustrated in the video demonstration after the break.

The marker-based setup makes a lot of sense, and we think it would be perfect if the disc was a dry-erase board. It certainly makes it a lot easier to lay down new beats than this other optical turntable which required holes to be drilled in a vinyl record to play the sounds. While we’re on the topic you may also find this coin-based turntable sequencer of interest.

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Incredible Fabrication Process Makes This Word Clock Stand Out

September 17, 2012 by Mike Szczys 13 Comments

From the look of it his is just another Word Clock, right? From the outside maybe. But if you take a look at the build photos this a good example of extreme fabrication.The design uses a five-layer lamination of glass bezel, vinyl lettering, diffuser, mounting plate, and back panel. The mounting and lettering layers were labor intensive, but are also the reason for the gorgeous finished look.

The bezel consists of black adhesive foil applied to the back of the glass faceplate. The letters were cut out using a vinyl cutter, and the lamination process happened in a pool of water. This technique helps to ensure that no fine particles end up between the glass and the foil.

The wooden mounting bracket was ordered from a local kitchen cabinet fabricator. It’s MDF that is 17.7″ and has been edge wrapped in glossy white PVC. Once it arrived, [Muris] started drilling the 248 holes and their counter sinks. This is on the front side of the layer and when sprayed with silver paint the countsinks act as reflectors. On the back side he milled groves to accept PCB strips to host the LEDs as well as the breakout boards that hold the MAX7219 drivers.

Don’t miss the video clip after the break that shows off the final product.

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Cutting A Record… On A CD

July 23, 2012 by Brian Benchoff 28 Comments

Vinyl records are an amazingly simple technology, but surprisingly we haven’t seen many builds to capitalize on the ease of recording music onto a vinyl disk. [Seringson] made his own ~~vinyl~~ polycarbonate cutter to record his own records at home. The impressive thing is he did this with parts just lying around.

Just like the professional and obsolete record cutters of yore, [Seringson]’s build uses two speaker drivers mounted at a 45° angle to reproduce a stereo audio track. Each of these drivers reproduce the left and right audio track by carving them into the polycarbonate of a CD with an extremely sharp needle. From the video, the audio quality of [Seringson]’s record cutter is pretty good – more than enough to recreate the sound of a 1940’s 78 RPM record, but not quite up to the task of reproducing something produced and mastered recently.

We’re extremely impressed that [Seringson] was able to a record cutter out of scraps he had lying around. Now we’ll wait patiently until a combination record/CD is released.

Tip ‘o the billycock to [Gervais] for sending this one in.

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Playing With Routers, Vinyl And Music Concrete

December 19, 2011 by Brian Benchoff 40 Comments

When Danish musicians Vinyl Terror and Horror visited [Daniel] and his CNC router at EMS in Sweden, things were sure to get interesting. The band uses heavily modified record players and modified vinyl records to produce strange soundscapes. During their time at EMS, Vinyl Terror and Horror were able to produce some strange vinyl that shouldn’t play on a record, but do.

Most of VTaH and [Daniel]’s work is centered on a CNC router. This soundscape took two records to produce. The spare rectangles were cut from a second record and designed to be press-fit into the host. When the newly assembled record is played, truly bizarre ‘skipping-but-still-playing’ sounds are made. The same process was used on the puzzle piece record the guys made.

The experiments continued by cutting a circle out of a record and gluing it back into place with a different orientation. This idea was taken to its logical conclusion that serves as the exemplar of music concrete.

[Daniel] and Vinyl Terror and Horror came up with a pretty neat spin (HA!) on century-old way of making electronic music, so we’ll give all of them some props. Check out all the videos from VTaH’s time at EMS after the break.

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Physical Value Of Sound

June 29, 2008 by Juan Aguilar 5 Comments

The Royal College of Art in London recently hosted its annual graduate summer show, where postgrad students exhibit some of their artistic and musical projects. Among those featured this year were several vinyl record and turntable mods by [Yuri Suzuki].