paper

56 Articles

No TP? No Problem!

November 16, 2023 by 42 Comments

Among First World Problems, there can be few worse than running out of toilet paper. The horror! If you’re not able to do as we did yesterday and borrow a pack until more can be bought, then you’re not without options. A handy copy of the Daily Mail could be cut into squares and hung up in your Smallest Room, or you can even make your own with the help of this handy instructional video from [whoisandrewfahmy]. It appears from a casual search to be one of many such guides that appeared during the pandemic when the bog roll supply was seen as endangered, but it’s still interesting simply as a diversion into how something is made.

The process is surprisingly straightforward, starting with scrap paper, which is shredded and soaked before being boiled to break down to pulp. The pulp is then emulsified, and some body oil is added to remove the sandpaper-on-the-butt experience before being spread between a sheet and a piece of window screen to be ironed dry. It’s an energy-intensive process, so the Daily Mail is likely to be an easier stopgap if no friends can lend you a few rolls, but it’s left us here curious about papermaking. The butts of Hackaday may be safe from homemade TP, but that’s not to say that it wouldn’t be interesting to make other paper products. Check out the video below.

Of course, back in April 2020 we had our own solution to the pandemic toilet paper shortage. After you make your bespoke dunny roll, how can you wind it into a nice roll? Don’t worry. We got you.

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Luxury Train Cars Used To Ride On Paper Wheels

June 27, 2023 by 20 Comments

Early on, railways primarily used wheels made of wood or iron. The former were cheap and relatively easy to manufacture, while the latter had far superior wear qualities. It may surprise you to learn, however, that some railways once used wheels made out of paper, as [Train of Thought] explains.

The wheels were pioneered by a man known as Richard N. Allen, in the 19th century. The wheels were constructed by layering up hundreds of sheets of paper with glue, compacting them with a press, and allowing them to cure for a few weeks. The solid paper disks were then machined to size, and were drilled to accept bolts that attached metal plates for protection. The wheels were given a cast-iron hub and a steel rim for wear reasons.

The benefit of the wheels was that their composite paper construction helped damp vibrations and noise from the wheels and rails. The North American Pullman railway ended up using the wheels for sleeper and dining carriages for the more luxurious ride they provided.

The paper wheels were short lived, however. While the wheels were up to the task when new, they would fail much sooner than solid metal wheels. A series of derailments led to the wheels being declared unsafe for use in the US by 1915.

The wheels serve as a good example of wheels and tires acting as a tuned part of a whole suspension system. Experimental wheel designs come and go, but there are reasons why we landed on certain designs for certain applications, after all. Video after the break.

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Forgotten Chemical Photography

June 22, 2023 by 14 Comments

Much to the chagrin of Eastman Kodak, the world has moved on from chemical photography into the realm of digital, thanks to the ease of use and high quality of modern digital cameras. There are a few photographers here and there still using darkrooms and various chemical processes to develop film, and the most common of these use some type of chemistry based on silver to transfer images to paper. There are plenty of alternatives to silver, though, each with their unique style and benefits, like this rarely-used process that develops film using platinum.

This process, notable for its wide tonal range, delicate highlights, and rich blacks, produces only black and white photographs. But unlike its silver analog, it actually embeds the image into the paper itself rather than holding the image above the paper. This means that photographs developed in this manner are much more resilient and can last for much longer. There are some downsides to this method though, namely that it requires a large format camera and the negatives can’t be modified to produce various sized images in the same ways that other methods allow for. Still, the results of the method are striking for anyone who has seen one of these images in person.

As to why this method isn’t more common, [Matt Locke] describes a somewhat complicated history involving the use of platinum to create commercial fertilizers, which is an identical process to that of the creation of explosives, which were needed in great numbers at the same time this photographic method was gaining in popularity. While the amount of research and development that goes into creating weapons arguably generates some ancillary benefit for society, the effects of war can also serve to divert resources away from things like this.

Sundial Collection Is 2D Printed

February 5, 2023 by 3 Comments

We see a lot of clocks, and many of the better ones have some 3D printed elements to them. But [Carl Sabanski] shows us his kits for making sundials for either hemisphere using a conventional printer (you know, one that puts ink on paper), some styrofoam, and possibly some other materials like wire coat hangers, threaded rods, thumbtacks, glue, and different papers like transparencies or card stock.

In all, there are 21 different kinds of sundials. Some are pretty standard-looking fare, but there are others, like the pinwheel equatorial sundial or the cycloid polar sundial, which might be surprising. One even uses a CD as a kind of indicator.

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Replace An AA Battery With Paper

August 8, 2022 by 54 Comments

Paper is an ubiquitous part of society; so much so that the incredible engineering behind it often goes unnoticed. That isn’t the case for [Robert], though, who has a deep appreciation for the material and all its many uses far beyond recording information. In this particular video, he recreates a method found by researchers to turn a piece of paper into a battery with equivalent performance to a AA-sized alkaline battery. (Video, embedded below the break.)

The process involves the creation of a few different types of ink, each of which can be made with relatively common materials such as shellac, ethanol, polyethylene glycol, and graphite. Each of these materials are mixed in different proportions to create the inks. Once the cathode ink and anode ink are made, a third ink is needed called a current collector ink which functions essentially as a wire. The paper is dipped into a salt solution and then allowed to dry, given a partial waterproof coating, and when it is needed it can be activated by wetting it which allows the ion flow of the battery to happen.

The chemistry of this battery makes a lot of sense once you see it in action, and the battery production method also has a perk of having a long shelf life as long as the batteries stay dry. They also don’t damage the environment as much as non-rechargable alkaline cells do, at least unless you want to go to some extreme measures to reuse them.

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Digital To Analog In The Darkroom

April 27, 2022 by 7 Comments

As the world becomes more and more digital, there are still a few holdouts from the analog world we’ve left behind. Vinyl records are making quite the comeback, and film photography is still hanging on as well. While records and a turntable have a low barrier for entry, photography is a little more involved, especially when developing the film. But with the right kind of equipment you can bridge the gap from digital to analog with a darkroom setup that takes digital photographs and converts them to analog prints.

The project’s creator, [Muth], has been working on this project since he found a 4K monochrome display. These displays are often used in resin 3D printers, but he thought he could put them to use developing photographs. This is much different from traditional darkroom methods, though. The monochrome display is put into contact with photo-sensitive paper, and then exposed to light. Black pixels will block the light while white pixels allow it through, creating a digital-to-analog negative of sorts. With some calibration done to know exactly how long to expose each “pixel” of the paper, the device can create black-and-white analog images from a digital photograph.

[Muth] notes that this method isn’t quite as good as professional print, but we wouldn’t expect it to be. It creates excellent black-and-white prints with a unique method that we think generates striking results. The 4K displays needed to reproduce this method aren’t too hard to find, either, so it’s fairly accessible to those willing to build a small darkroom to experiment. For those willing to go further, take a look at some other darkroom builds we’ve seen in the past.

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There’s More In A Cardboard Box Than What Goes In The Cardboard Box

March 8, 2022 by 14 Comments

The cardboard box is ubiquitous in our society. We all know what makes up a cardboard box: corrugated paper products, glue, and some work. Of course cardboard boxes didn’t just show up one day, delivered out of nowhere by an overworked and underpaid driver. In the video below the break, [New Mind] does a deep dive into the history of the cardboard box and much more.

Starting back in the 19th century, advancements in the bulk processing of wood into pulp made paper inexpensive. From there, cardboard started to take its corrugated shape. Numerous advancements around Europe and the US happened somewhat independently of each other, and by 1906 a conglomerate was formed to get the railroads to approve cardboard for use on cargo trains.

By then though, cardboard was still in its infancy. Further advancements in design, manufacturing, and efficiency have turned the seemingly low tech cardboard box into a high tech industry that’s heavy on automation and quality control. It’ll certainly be difficult to think of cardboard boxes the same.

There also numerous ways for a hacker to re-use cardboard, be it in template making, prototyping, model making, and more. Of course, corrugation isn’t just for paper. If corrugated plastic floats your boat, you might be interested in this boat that floats due to corrugated plastic.

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