Using Acetone to Create Print Transfers

Looking for an easy way to print transfer a logo or image? Don’t have time to get transfer paper? Did you know you can use… regular paper? Turns out there’s a pretty awesome method that just uses Acetone to transfer the ink!

Using a laser printer, print off your desired logo or image. Don’t forget to mirror it! Place the paper onto the material you would like to transfer the graphic to, face down. It works best on wood and cloth, but can also be done on metal, glass and even plastic!  Continue reading “Using Acetone to Create Print Transfers”

Making PLA stick to a 3D printer build platform by using hairspray or an acetone ABS slurry

[Chris] has been having some real problems getting PLA to stick to the build platform of his Printrbot. This is of course not limited to this brand of printers, and affects all extruder-based hardware using the PLA as a source material. He came up with a couple of ways to fix the problem.

The first is something we’re quite familiar with. The image above shows [Chris] applying a thin layer of hairspray to the platform. This is a technique the we use with our own 3D printer. The sheets of paper are used as a mask to help keep the sticky stuff off of the threaded rod. For more info on the hairspray trick [Chris] recommends that you read this article.

The second technique uses a slurry made from saturating a bottle of acetone with ABS leftovers. In the clip after the break he shows off a glass jar of the solvent with scraps from past print jobs hanging out inside. After a couple of days like that it’s ready to use. He takes a paper towel, wets it with the solution, and wipes on a very small amount. He does mention that this will eventually eat through the Kapton tape so apply it rarely and sparingly.

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Smoothing 3D Prints with Acetone Vapor

If you’ve ever used an extruding 3D printer, you know that the resulting prints aren’t exactly smooth. At the Southackton hackerspace [James] and [Bracken] worked out a method of smoothing the parts out using vapor. The method involves heating acetone until it forms a vapor, then exposing ABS parts to the vapor. The method only works with ABS, but creates some good looking results.

Acetone is rather flammable, so the guys started out with some safety testing. This involved getting a good air to fuel mixture of acetone, and testing what the worst case scenario would be if it were to ignite. The tests showed that the amount of acetone they used would be rather safe, even if it caught fire, which was a concern several people mentioned last time we saw the method.

After the break, [James] and [Bracken] give a detailed explanation of the process.

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More acetone-vapor polishing experiments


If you’re thinking of trying the acetone-vapor polishing process to smooth your 3D printed objects you simply must check out [Christopher’s] experiments with the process. He found out about the process from our feature a few days ago and decided to perform a series of experiments on different printed models.

The results were mixed. He performed the process in much the same way as the original offering. The skull seen above does a nice job of demonstrating what can be achieved with the process. There is a smooth glossy finish and [Christopher] thinks there is no loss of detail. But one of the three models he tested wasn’t really affected by the vapor. He thinks it became a bit shinier, but not nearly as much as the skull even after sending it through the process twice. We’d love to hear some discussion as to why.

There is about eight minutes of video to go along with the project post. You’ll find it after the jump.

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CRT Cataract Surgery

Back in the good old days, people got their information by staring into particle accelerators that could implode at any moment, and we liked it that way, by gum! To protect against disaster, CRT monitors were equipped with a safety screen laminated to the front of the tube. Decades of use often resulted in degradation of the glue used to hold the safety glass on, leading to the dread disease of “CRT cataracts.”

Luckily for aficionados of vintage terminals, [John Sutley] has come up with a cure for CRT cataracts. The video below shows the straightforward but still somewhat fussy process from start to finish. You’ll want to follow [John]’s advice on discharging the high-voltage flyback section of any stored charge; we speak from painful experience on this. With the CRT removed from the case, removing the safety screen is as simple as melting the glue with a hot air gun and applying gentle leverage with a putty knife. We’d think a plastic tool would be less likely to scratch the glass, but [John] managed to get them apart without incident. Acetone and elbow grease cleaned off the old glue, and the restored CRT looks great when reassembled.

With its cataracts cured, [John] says his next step is to restore the wonky keyboard on his Lear Siegler ADM-3A terminal. Perhaps he should look over this VT220 keyboard repair for ideas.

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Look What People Brought to Breakfast at DEF CON

Sunday was our Breakfast at Hackaday meetup and a swarm of folks showed up, take a look at the hardware they brought with them! Vegas can be a tough place to set up a meetup — especially if you don’t want to rent a room. We filtered into a Starbucks across the street from Caesar’s and ended up packing the high-top table areas. It turns out you get a really funny look from the baristas when you go through the coffee line and ask for four dozen pastries and a few buckets of coffee.

The size of the space made it hard to get a picture of the entire crowd. I did manage to get a posed photo with the people who showed up about a half hour early. Once it filled up all I got for crowd shots were people with their back to me and heads down comparing hardware projects — that might actually be more appropriate for DEF CON where people generally don’t want to be photographed (case in point our bandanna wearing friend).


There was a ton of different hardware on hand. If you look at a picture of the swag and pastries tables, look closely at the high-top behind that. There were a couple of people hacking on RTL-SDRs before we arrive (which means they were at least 45 minutes early).

I’m a fan of wearing your hardware projects at events and this year was really great for that. First, a Captain Phasma helmet from The Force Awakens. It’s 3D printed in ABS, using an acetone/ABS slurry to glue (actually to weld) the parts before sanding and painting to finish the job.

Most of the hacks on hand were unofficial hardware badges built specifically for DEF CON. I was at the Badge Build’s meetup and have a megapost on everything I saw there coming out a bit later. But here we get a look at the dragonfly badge which [Kerry] brought along with him as well as the rectangular PCB that was the prototype. The AND!XOR crew was in the house and I decided to bug [Hyr0n] about the password hashes I was trying to crack from their badge’s firmware. He pulled up the app and it wasn’t surprising to see so many of the Bender on a bender badges in the area. Their botnet was a huge hit this year!

At some point, I was handed this book-like box which had been laser cut and etched out of plywood. It’s a beautiful piece and I had no idea what I would find inside. Turns out it’s a complete quadcopter-badge fun kit. I must have been so enthralled with the electronics when we covered this badge a few weeks back that I completely missed the beautiful box they built for it.

Inside the box, you’ll find two versions of the badge (one that flies, the other that blinks and has a red PCB handkerchief), a separate PCB that is the controller, and a goodie bag with extra batteries and charging hardware. We didn’t fire this up at the meetup, but we’ll have it at the Hackaday Superconference for you to play with. It was really great to get a group picture with so many of the people who worked on making this badge happen.

There was one high-top over in the corner that had been mobbed with people all morning and I only got a look at it when the crowd started to clear out around noon. [Brian McEvoy] built a custom controller for OpenSCAD and did a great job of bringing along a demo. A tablet is running the software, with the controller connected via USB. There are 3 knobs on the right that allow you to adjust height, width, and depth. The fourth knob is for adjusting precision. That precision is displayed in a very clever way. You can see the LED strip with has a red dot on the right (the decimal point) and three colored pixels to the left of it. These are the tens, hundreds, and thousands, but just turn the crank until the red dot is at the other end of the strip and you’ll be setting precision to tenths, hundreths, etc. [Brian] even added a button you can hold down to 10x the precision without making a permanent adjustment. The project is driven by a Teensy LC board.

Is wonderful to see the Hackaday Community turn out for a meetup like this even though so much other stuff is going on at DEF CON. Thank you to all of you for coming to say hi, share your stories, and show off your handy work!

Sort Out Chemical Storage For Your Shop

There is one constant in the world of hardware hacker’s workshops, be they a private workshop in your garage or a public hackspace, and it goes something like this:

Everybody’s a safety expert in whatever it is they are working with, right up until the accident.

In other words, it is very tempting to harbour a cavalier attitude to something that either you are familiar with or the hazards of which you do not understand, and this breeds an environment in which mishaps become a distinct possibility.

As hardware people, we are familiar with basic tool safety or electrical safety. The chances are that we’ve had it drummed into us at some time in our growing up, by a lab supervisor, a workshop teacher, or a parent. That you as readers and I as writer have survived this long is testament enough to the success of that education. But what about those areas in which we may not have received such an education, those things which we either encounter rarely or seem harmless enough that their safety needn’t be our concern? Chemicals, for example: everything from glue through solvents and soldering consumables to PCB chemicals and even paint. It all seems safe enough, what could possibly go wrong? The answer to that question is probably something most of us would prefer never to find out, so it’s worth looking in to how a well-run workshop can manage its chemicals in as safe a manner as possible.

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